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SuperFlow SF-1020I - User Manual

SuperFlow SF-1020I
80 pages
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Pub. No.: 1058319 Rev.: 7
August 2022
Operator Manual
www.superow.com
Original Instructions
SF-1020i FLOWBENCH
SF-1020iSF-1020i

Table of Contents

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Summary

Introduction

About This Manual

Explains the purpose of the manual for the SF-1020i Flowbench.

Target Audience

Identifies skilled operators proficient in using the SF-1020i Flowbench.

Product Features

Lists key features of the SF-1020i Flowbench, including its construction and capabilities.

Safety Guidelines

During Operation

Details safety precautions and hazards during the operation of the machine.

Lockout;Tagout Procedures

Outlines procedures for safely disconnecting power and preventing accidental startup.

Safety Information

Covers important safety decals, hazard alerts, and PPE requirements.

System Overview

General Overview

Introduces the SF-1020i flowbench and its primary function in measuring airflow resistance.

Feature Highlights

Lists the key features and capabilities of the SF-1020i flowbench.

Options and Accessories

Describes available optional features like HMI display and air filter.

Calibration

Explains factory calibration and the need for a calibration kit.

Special Applications

Lists various applications and unique capabilities of the SF-1020i.

Specifications

Details the technical specifications including capacity, instrumentation, and power requirements.

SF-1020 i Description

Provides a detailed description of the SF-1020i's components and airflow path.

Baseplate

Details the baseplate design, dimensions, and mounting features.

Test Orifice Plate

Explains the function, specifications, and labeling of the test orifice plate.

Muffler Assembly

Describes the muffler assembly's purpose in reducing noise and its design.

Optional HMI Operator Display

Mentions the availability and function of the optional HMI touch-screen display.

Air Filter

Details the air filter assembly for capturing airborne contaminants.

Adapters and Fixtures

Mentions available adapters and fixtures for mounting various test devices.

Installation

Installation Procedures

Covers the general steps and considerations for installing the flowbench.

Room Requirements

Specifies placement and environmental conditions for the flowbench.

Unpacking

Provides instructions for safely unpacking the flowbench from its shipping carton.

Electrical Connections

Details electrical connection requirements and safety warnings.

Modbus Communication Connection

Explains how to connect the flowbench to a network using Modbus TCP/IP.

Modbus Register List

Lists Modbus registers and their functions for communication and control.

Operation

Modbus Operational Examples

Demonstrates using Modbus registers for flowbench control and data exchange.

Setting Servo Mode

Explains how to set the flowbench to test pressure or flow rate mode.

Setting Test Pressure

Details how to set the desired test pressure for testing.

Setting Flow Rate

Explains how to set the desired flow rate for testing.

Setting Flow Range

Guides on selecting the appropriate flow range for accurate measurements.

Motor Control

Instructions for turning the flowbench motor ON and OFF.

Setting Leakage

Explains how to measure and compensate for air leakage.

Performing a Flow Test

Step-by-step guide for conducting a flow test on the flowbench.

Preventing Test Errors

Tips to avoid errors during test procedures for accurate results.

Analyzing Test Data

Guidance on interpreting and analyzing test results.

Wago Webvisu Application

Details the Wago Webvisu application for flowbench control.

Connecting to Webvisu

Steps to connect and access the Wago Webvisu interface.

Wago Webvisu Control Screen

Overview of the USER and SETUP control screens and their functionalities.

Controls Section

Explains the functions within the Controls section of the Webvisu interface.

Readings Section

Describes the display of current operational readings in the Webvisu interface.

PID Settings Section

Details PID controller tuning values for flow and pressure.

Orifice Settings Section

Covers adjusting optimal range and orifice position settings.

Sensor Calibration Section

Explains how to calibrate flowbench sensors, including pressure and temperature.

Maintenance

General Maintenance

Provides general maintenance recommendations for the flowbench.

Blower Motor Maintenance

Maintenance for the blower motor, including inspection and lubrication.

Blower Belt Maintenance

Maintenance for the blower belt, including inspection and replacement schedule.

Caster Wheel Swivel Maintenance

Lubrication advice for caster wheel swivel bearings.

Troubleshooting

Lists common problems and their solutions for the flowbench.

Flowbench Flow Tests

Procedures for no-flow, low-flow, and high-flow tests to check performance.

No-flow Test

Procedure for performing a no-flow test to check for leaks.

Low-flow Test

Procedure for performing a low-flow test to check baseline flow.

High-flow Test

Procedure for performing a high-flow test to check accuracy.

Maximum Capacity Test

Procedure to determine the maximum flow capacity of the flowbench.

Blower Belt Replacement

Step-by-step guide for replacing the blower belt.

Blower Motor Replacement

Detailed instructions for replacing the blower motor.

Temperature Probe

Information on the air-temperature probe and its verification.

Orifice Stepper Motor Assembly

Maintenance for the orifice stepper motor assembly.

Optional Air Filter Maintenance

Procedure to test filter clogging and its effect on performance.

Air Filter Removal

Steps to remove the air filter assembly for maintenance.

Air Filter Cleaning

Instructions for cleaning the air filter elements.

Calibration

Covers sensor calibration procedures for accuracy.

Calibrating Sensors

Overview of sensor calibration for pressure and temperature.

Pressure Calibration

Steps for calibrating test and flow pressure channels.

Verify Calibration

Procedure to verify existing calibration accuracy.

Barometric Pressure Calibration

Instructions for calibrating the barometric pressure sensor.

Flowbench Theory

Flow Testing

Introduction to flow testing and its purpose.

Introduction to Flow Testing

Explains the basics of flowbenches and flow testing.

What Is A Flow Test?

Defines a flow test and its measurement process.

Flowbench History

Provides historical context for flowbenches and SuperFlow.

Test Pressures and Comparing Flow Numbers

Explains how to compare flow numbers at different test pressures.

Correction for Test Pressure Variation

Describes how to correct flow numbers for variations in test pressure.

Predicting Pressure Drop

Provides a method to predict pressure drop at flows outside capacity.

Calculating Mass Flow

Details the steps and formulas for calculating mass flow (ACFM).

Air Density Correction

Explains why air density correction is not required for SuperFlow flowbenches.

Appendix

Default Settings

Lists default values for flow, position, PID, and calibration.

Unit Conversions

Provides tables for converting units of flow, length, speed, power, and area.

Flow Unit Conversions

Tables for converting units of flow.

Length Unit Conversions

Tables for converting units of length.

Speed Unit Conversions

Tables for converting units of speed.

Power Unit Conversions

Tables for converting units of power.

Area Unit Conversions

Tables for converting units of area.

Suggested Additional References

Lists suggested books and SAE technical papers for further reading.

Drawings

States that following pages contain specific equipment drawings.

Summary

Introduction

About This Manual

Explains the purpose of the manual for the SF-1020i Flowbench.

Target Audience

Identifies skilled operators proficient in using the SF-1020i Flowbench.

Product Features

Lists key features of the SF-1020i Flowbench, including its construction and capabilities.

Safety Guidelines

During Operation

Details safety precautions and hazards during the operation of the machine.

Lockout;Tagout Procedures

Outlines procedures for safely disconnecting power and preventing accidental startup.

Safety Information

Covers important safety decals, hazard alerts, and PPE requirements.

System Overview

General Overview

Introduces the SF-1020i flowbench and its primary function in measuring airflow resistance.

Feature Highlights

Lists the key features and capabilities of the SF-1020i flowbench.

Options and Accessories

Describes available optional features like HMI display and air filter.

Calibration

Explains factory calibration and the need for a calibration kit.

Special Applications

Lists various applications and unique capabilities of the SF-1020i.

Specifications

Details the technical specifications including capacity, instrumentation, and power requirements.

SF-1020 i Description

Provides a detailed description of the SF-1020i's components and airflow path.

Baseplate

Details the baseplate design, dimensions, and mounting features.

Test Orifice Plate

Explains the function, specifications, and labeling of the test orifice plate.

Muffler Assembly

Describes the muffler assembly's purpose in reducing noise and its design.

Optional HMI Operator Display

Mentions the availability and function of the optional HMI touch-screen display.

Air Filter

Details the air filter assembly for capturing airborne contaminants.

Adapters and Fixtures

Mentions available adapters and fixtures for mounting various test devices.

Installation

Installation Procedures

Covers the general steps and considerations for installing the flowbench.

Room Requirements

Specifies placement and environmental conditions for the flowbench.

Unpacking

Provides instructions for safely unpacking the flowbench from its shipping carton.

Electrical Connections

Details electrical connection requirements and safety warnings.

Modbus Communication Connection

Explains how to connect the flowbench to a network using Modbus TCP/IP.

Modbus Register List

Lists Modbus registers and their functions for communication and control.

Operation

Modbus Operational Examples

Demonstrates using Modbus registers for flowbench control and data exchange.

Setting Servo Mode

Explains how to set the flowbench to test pressure or flow rate mode.

Setting Test Pressure

Details how to set the desired test pressure for testing.

Setting Flow Rate

Explains how to set the desired flow rate for testing.

Setting Flow Range

Guides on selecting the appropriate flow range for accurate measurements.

Motor Control

Instructions for turning the flowbench motor ON and OFF.

Setting Leakage

Explains how to measure and compensate for air leakage.

Performing a Flow Test

Step-by-step guide for conducting a flow test on the flowbench.

Preventing Test Errors

Tips to avoid errors during test procedures for accurate results.

Analyzing Test Data

Guidance on interpreting and analyzing test results.

Wago Webvisu Application

Details the Wago Webvisu application for flowbench control.

Connecting to Webvisu

Steps to connect and access the Wago Webvisu interface.

Wago Webvisu Control Screen

Overview of the USER and SETUP control screens and their functionalities.

Controls Section

Explains the functions within the Controls section of the Webvisu interface.

Readings Section

Describes the display of current operational readings in the Webvisu interface.

PID Settings Section

Details PID controller tuning values for flow and pressure.

Orifice Settings Section

Covers adjusting optimal range and orifice position settings.

Sensor Calibration Section

Explains how to calibrate flowbench sensors, including pressure and temperature.

Maintenance

General Maintenance

Provides general maintenance recommendations for the flowbench.

Blower Motor Maintenance

Maintenance for the blower motor, including inspection and lubrication.

Blower Belt Maintenance

Maintenance for the blower belt, including inspection and replacement schedule.

Caster Wheel Swivel Maintenance

Lubrication advice for caster wheel swivel bearings.

Troubleshooting

Lists common problems and their solutions for the flowbench.

Flowbench Flow Tests

Procedures for no-flow, low-flow, and high-flow tests to check performance.

No-flow Test

Procedure for performing a no-flow test to check for leaks.

Low-flow Test

Procedure for performing a low-flow test to check baseline flow.

High-flow Test

Procedure for performing a high-flow test to check accuracy.

Maximum Capacity Test

Procedure to determine the maximum flow capacity of the flowbench.

Blower Belt Replacement

Step-by-step guide for replacing the blower belt.

Blower Motor Replacement

Detailed instructions for replacing the blower motor.

Temperature Probe

Information on the air-temperature probe and its verification.

Orifice Stepper Motor Assembly

Maintenance for the orifice stepper motor assembly.

Optional Air Filter Maintenance

Procedure to test filter clogging and its effect on performance.

Air Filter Removal

Steps to remove the air filter assembly for maintenance.

Air Filter Cleaning

Instructions for cleaning the air filter elements.

Calibration

Covers sensor calibration procedures for accuracy.

Calibrating Sensors

Overview of sensor calibration for pressure and temperature.

Pressure Calibration

Steps for calibrating test and flow pressure channels.

Verify Calibration

Procedure to verify existing calibration accuracy.

Barometric Pressure Calibration

Instructions for calibrating the barometric pressure sensor.

Flowbench Theory

Flow Testing

Introduction to flow testing and its purpose.

Introduction to Flow Testing

Explains the basics of flowbenches and flow testing.

What Is A Flow Test?

Defines a flow test and its measurement process.

Flowbench History

Provides historical context for flowbenches and SuperFlow.

Test Pressures and Comparing Flow Numbers

Explains how to compare flow numbers at different test pressures.

Correction for Test Pressure Variation

Describes how to correct flow numbers for variations in test pressure.

Predicting Pressure Drop

Provides a method to predict pressure drop at flows outside capacity.

Calculating Mass Flow

Details the steps and formulas for calculating mass flow (ACFM).

Air Density Correction

Explains why air density correction is not required for SuperFlow flowbenches.

Appendix

Default Settings

Lists default values for flow, position, PID, and calibration.

Unit Conversions

Provides tables for converting units of flow, length, speed, power, and area.

Flow Unit Conversions

Tables for converting units of flow.

Length Unit Conversions

Tables for converting units of length.

Speed Unit Conversions

Tables for converting units of speed.

Power Unit Conversions

Tables for converting units of power.

Area Unit Conversions

Tables for converting units of area.

Suggested Additional References

Lists suggested books and SAE technical papers for further reading.

Drawings

States that following pages contain specific equipment drawings.

SuperFlow SF-1020I Specifications

General IconGeneral
BrandSuperFlow
ModelSF-1020I
CategoryWater Pump
LanguageEnglish