EasyManua.ls Logo

Supmeter BST106-N59 - User Manual

Supmeter BST106-N59
53 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
BST106-N59[B] Wheel Loader Weigher
Operation Manual V6.2
Changsha Supmeter Technological Co.,Ltd.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Supmeter BST106-N59 and is the answer not in the manual?

Summary

Preface

Safety Precaution

General Safety Precautions

Covers battery, environment, installation, sensors, cabling, and disposal guidelines for safe operation and maintenance.

Brief Introduction

2.1 Operating Principle

Explains how the wheel loader weigher functions dynamically, using sensors and processing for weighing.

2.2 System Configuration

Lists the components included in the weighing system, such as indicator, sensors, and joints.

2.3 Applicable Wheel Loaders

Specifies the range of wheel loaders suitable for the weighing system based on capacity.

Technical Specifications

3.1 Specifications of Weighing Indicator

Details display, keypad, sensor interfaces, and communication ports of the weighing indicator.

3.2 Specifications of Position Sensor

Outlines operating voltage, detecting distance, frequency, and protection levels of the position sensor.

3.3 Specifications of Oil Pressure Sensor

Provides details on operating voltage, capacity, accuracy, sensitivity, and temperature range of the oil pressure sensor.

3.4 System Accuracy

Specifies accuracy grades for the weighing indicator, single-bucket, and totalized loading weight.

User Interface

4.1 Main Dispaly Interface

Describes the layout and elements of the primary display screen of the weighing indicator.

4.2 Keypad Operation

Explains keypad functions for modes, menu navigation, parameter setting, calibration, and loading process operations.

Installation&Connection

5.1 Installation

Covers the physical installation process of the weighing system components on the wheel loader.

5.1.1 Structure of Wheel loader

Identifies key parts of the wheel loader relevant to the installation.

5.1.2 Installation of Weighing Indicator

Provides instructions for securely mounting the weighing indicator unit in the cab.

5.1.3 Installation of Position Sensor

Details the assembly and mounting of the position sensor modules and magnet block.

5.1.4 Installation of Oil Pressure Sensor

Guides on positioning, safety, and connecting the oil pressure sensors and joints.

5.1.5 Cable Laying

Advises on properly routing and protecting sensor signal cables.

5.2 Terminal

Illustrates the terminal layout and connector types on the weighing indicator.

5.3 Connection

Explains the wiring and connection procedures for system components.

5.3.1 Oil Pressure Sensor Connector (LC-DN;LC-UP)

Explains the pin configuration and connections for oil pressure sensor connectors.

5.3.2 Position Sensor Connector (POSITION)

Details the pinout and connections for the position sensor connector.

5.3.3 Digital Communication Port Connector (COM1;COM2)

Describes the pinout and function of COM1 (RS232) and COM2 ports.

5.3.4 Power Supply Connector (POWER)

Explains the pinout and connection for the DC24V power supply.

Menu Operation

6.1 Main Menu

Presents the structure of the main menu and its sub-menus for system functions.

F4: LOC [F4 Key-locker]

Covers keypad unlocking, locking, and password setting for security.

F5: FAC [F5 Factory Adjustment]

Details factory-level operations like hardware tests, language downloads, and parameter backup.

F6: INF [F6 Product Information]

Provides access to product version, serial number, manufacturing date, and ID code.

Parameter Setting

6.2.1 Weighing Parameters

Configures units, display division, signal range, and digital filter settings for weighing.

Loadcell Channel [Selection]

Selects the loadcell channels for oil pressure sensors based on their installation.

Working Mode

Sets the operating mode of the weigher (Truck, Mix, Axle Type).

Position [Switch] Channel [Selection]

Chooses the channel for the position switch input.

Calibration Parameters

Zero Value [AD Value]

Sets the zero value for calibration, used for idle speed adjustments.

Zero Comp.Coeff.

Configures the zero compensation coefficient for accelerated speed.

Span Coefficient

Sets the span coefficient for calibration at idle speed.

Span Comp.Coeff.

Configures the span compensation coefficient for accelerated speed.

Mag.Block Width [mm]

Defines the width of the magnet block for position sensor calibration.

Run Length Ratio [LR]

Sets the ratio for calculating run length based on magnet block passing.

IdleAcc. Value A0 [dm;s²]

Sets the acceleration value at idle speed for calibration.

Setpoint Parameters

Truck No.

Sets the identification number for the truck.

Goods Name

Specifies the name or type of goods being loaded.

Operator

Sets the name of the operator.

User Name

Sets the user's name or identifier.

Setpoint [kg]

Defines the target totalized weight for the loading process.

Alarm Parameters

Stall AlarmPoint [dm;s²]

Sets the threshold for the stall alarm based on acceleration value.

Load Lower Limit [kg]

Sets the minimum acceptable single-bucket loading weight.

Load Upper Limit [kg]

Sets the maximum acceptable single-bucket loading weight.

Min. Weighing Time [s]

Sets the minimum duration for a valid weighing operation.

Max. Weighing Time [s]

Sets the maximum duration allowed for a weighing operation.

Alarm Sound

Enables or disables audible alarms.

TOT;DED with Alarm

Controls permission for totalizing/deducting during alarms.

Axle [Truck] Gross [Weight] Limit [kg]

Sets weight limits based on the number of axles for trucks.

Communication Parameters

Comm. Address

Sets the unique communication address for the device.

COM1 Baud Rate; COM2 Baud Rate

Configures the data transmission speed for COM1 and COM2 ports.

COM1 ParityCheck; COM2 ParityCheck

Sets the parity check method for serial communication.

COM1 Comm. Mode

Defines the communication protocol for COM1 (e.g., Modbus ASCII).

COM2 Comm. Mode

Defines the communication protocol for COM2.

Print Format

Selects the format for printed loading records.

Display Parameters

Language

Selects the display language for the user interface.

Disp.RefreshTime [s]

Sets the time interval for refreshing the display.

Auto-Locking

Enables automatic keypad locking after a period of inactivity.

Date Format

Configures the display format for dates.

Shift End Time

Sets the end times for different work shifts.

Equipment Adjustment & System Calibration

7.1 Adjustment&Calibration Procedure

Outlines the sequence of steps for equipment adjustment and system calibration.

7.2 Equipment Adjustment

Covers initial adjustments needed for the wheel loader and sensors.

7.2.1 Wheel loaders Idle Speed Adjustment

Adjusts the wheel loader's idle speed for optimal weighing performance.

7.2.2 Position Sensor Adjustment

Details the process of adjusting the position sensor for accurate detection.

7.2.3 Oil Pressure Sensor Adjustment

Guides on adjusting the oil pressure sensors for accurate readings.

7.3 System Calibration

Performs zero and span calibration and compensation for accurate weighing.

7.3.1 Zero Calibration [Zero]

Calibrates the system to zero weight under unloading and idle conditions.

7.3.2 Zero Compensation [Z.cmp]

Compensates zero readings under unloading and accelerating conditions.

7.3.3 Span Calibration [Cal]

Calibrates the system for span using known weights under loading and idle conditions.

7.3.4 Span Compensation [S.cmp]

Compensates span readings under loading and accelerating conditions.

7.3.5 Loading Verification

Verifies the weighing accuracy by checking loading errors.

Fault Treatments

Power Faults

Common issues related to power supply and their checks.

Position Sensor Faults

Troubleshooting steps for position sensor connection and damage.

Oil Pressure Sensor Faults

Checks for issues with oil pressure sensor connection and damage.

Printer Faults

Troubleshooting for printer connection and damage.

Keypad Faults

Checks for keypad connector issues or damage.

Working Specifications

9.1 Brief Description

Provides a concise overview of the daily working procedures and checks.

9.2 Detailed Description

Offers an in-depth explanation of pre-operation checks and calibration procedures.

Checking Before Starting the wheel loader

Pre-operation checks for oil leaks, sensor distance, magnet blocks, and lubrication.

System Calibration [Zero Calibration&Compensation, Span Calibration&Compensation]

Detailed steps for performing system calibrations and conditions requiring recalibration.

Working Procedure of Loading

Step-by-step guide for the loading process, including pauses and alarms.

Other Attentions

General advice on weighing environment and avoiding water splashes.

Appendix A. Print Formats

Print Format 1

Shows the layout of the first print format for loading records.

Print Format 2

Displays the layout of the second print format for loading records.

Appendix B. Register Table of Host-Slave MODBUS[ASCII]

Totalized Loading Weight

Register details for totalized loading weight data.

Single-bucket-loading-weight

Register details for single-bucket loading weight data.

Bucket Count

Register details for bucket count data.

Present Record No.

Register details for the current record number.

Alarm State

Register details for various alarm states.

Real-time Weight Value

Register details for the current real-time weight.

Display Unit of Loading Weight

Register details for the display unit of loading weight.

Display Unit of Totalized Loading Weight

Register details for the display unit of totalized loading weight.

Ton-Decimal

Register details for ton decimal point settings.

Bucket State

Register details for the current bucket state.

Setpoint

Register details for the setpoint value.

Historical Record No.

Register for querying historical records.

Historical Record Data Packet

Register details for retrieving historical record data packets.

Summary

Preface

Safety Precaution

General Safety Precautions

Covers battery, environment, installation, sensors, cabling, and disposal guidelines for safe operation and maintenance.

Brief Introduction

2.1 Operating Principle

Explains how the wheel loader weigher functions dynamically, using sensors and processing for weighing.

2.2 System Configuration

Lists the components included in the weighing system, such as indicator, sensors, and joints.

2.3 Applicable Wheel Loaders

Specifies the range of wheel loaders suitable for the weighing system based on capacity.

Technical Specifications

3.1 Specifications of Weighing Indicator

Details display, keypad, sensor interfaces, and communication ports of the weighing indicator.

3.2 Specifications of Position Sensor

Outlines operating voltage, detecting distance, frequency, and protection levels of the position sensor.

3.3 Specifications of Oil Pressure Sensor

Provides details on operating voltage, capacity, accuracy, sensitivity, and temperature range of the oil pressure sensor.

3.4 System Accuracy

Specifies accuracy grades for the weighing indicator, single-bucket, and totalized loading weight.

User Interface

4.1 Main Dispaly Interface

Describes the layout and elements of the primary display screen of the weighing indicator.

4.2 Keypad Operation

Explains keypad functions for modes, menu navigation, parameter setting, calibration, and loading process operations.

Installation&Connection

5.1 Installation

Covers the physical installation process of the weighing system components on the wheel loader.

5.1.1 Structure of Wheel loader

Identifies key parts of the wheel loader relevant to the installation.

5.1.2 Installation of Weighing Indicator

Provides instructions for securely mounting the weighing indicator unit in the cab.

5.1.3 Installation of Position Sensor

Details the assembly and mounting of the position sensor modules and magnet block.

5.1.4 Installation of Oil Pressure Sensor

Guides on positioning, safety, and connecting the oil pressure sensors and joints.

5.1.5 Cable Laying

Advises on properly routing and protecting sensor signal cables.

5.2 Terminal

Illustrates the terminal layout and connector types on the weighing indicator.

5.3 Connection

Explains the wiring and connection procedures for system components.

5.3.1 Oil Pressure Sensor Connector (LC-DN;LC-UP)

Explains the pin configuration and connections for oil pressure sensor connectors.

5.3.2 Position Sensor Connector (POSITION)

Details the pinout and connections for the position sensor connector.

5.3.3 Digital Communication Port Connector (COM1;COM2)

Describes the pinout and function of COM1 (RS232) and COM2 ports.

5.3.4 Power Supply Connector (POWER)

Explains the pinout and connection for the DC24V power supply.

Menu Operation

6.1 Main Menu

Presents the structure of the main menu and its sub-menus for system functions.

F4: LOC [F4 Key-locker]

Covers keypad unlocking, locking, and password setting for security.

F5: FAC [F5 Factory Adjustment]

Details factory-level operations like hardware tests, language downloads, and parameter backup.

F6: INF [F6 Product Information]

Provides access to product version, serial number, manufacturing date, and ID code.

Parameter Setting

6.2.1 Weighing Parameters

Configures units, display division, signal range, and digital filter settings for weighing.

Loadcell Channel [Selection]

Selects the loadcell channels for oil pressure sensors based on their installation.

Working Mode

Sets the operating mode of the weigher (Truck, Mix, Axle Type).

Position [Switch] Channel [Selection]

Chooses the channel for the position switch input.

Calibration Parameters

Zero Value [AD Value]

Sets the zero value for calibration, used for idle speed adjustments.

Zero Comp.Coeff.

Configures the zero compensation coefficient for accelerated speed.

Span Coefficient

Sets the span coefficient for calibration at idle speed.

Span Comp.Coeff.

Configures the span compensation coefficient for accelerated speed.

Mag.Block Width [mm]

Defines the width of the magnet block for position sensor calibration.

Run Length Ratio [LR]

Sets the ratio for calculating run length based on magnet block passing.

IdleAcc. Value A0 [dm;s²]

Sets the acceleration value at idle speed for calibration.

Setpoint Parameters

Truck No.

Sets the identification number for the truck.

Goods Name

Specifies the name or type of goods being loaded.

Operator

Sets the name of the operator.

User Name

Sets the user's name or identifier.

Setpoint [kg]

Defines the target totalized weight for the loading process.

Alarm Parameters

Stall AlarmPoint [dm;s²]

Sets the threshold for the stall alarm based on acceleration value.

Load Lower Limit [kg]

Sets the minimum acceptable single-bucket loading weight.

Load Upper Limit [kg]

Sets the maximum acceptable single-bucket loading weight.

Min. Weighing Time [s]

Sets the minimum duration for a valid weighing operation.

Max. Weighing Time [s]

Sets the maximum duration allowed for a weighing operation.

Alarm Sound

Enables or disables audible alarms.

TOT;DED with Alarm

Controls permission for totalizing/deducting during alarms.

Axle [Truck] Gross [Weight] Limit [kg]

Sets weight limits based on the number of axles for trucks.

Communication Parameters

Comm. Address

Sets the unique communication address for the device.

COM1 Baud Rate; COM2 Baud Rate

Configures the data transmission speed for COM1 and COM2 ports.

COM1 ParityCheck; COM2 ParityCheck

Sets the parity check method for serial communication.

COM1 Comm. Mode

Defines the communication protocol for COM1 (e.g., Modbus ASCII).

COM2 Comm. Mode

Defines the communication protocol for COM2.

Print Format

Selects the format for printed loading records.

Display Parameters

Language

Selects the display language for the user interface.

Disp.RefreshTime [s]

Sets the time interval for refreshing the display.

Auto-Locking

Enables automatic keypad locking after a period of inactivity.

Date Format

Configures the display format for dates.

Shift End Time

Sets the end times for different work shifts.

Equipment Adjustment & System Calibration

7.1 Adjustment&Calibration Procedure

Outlines the sequence of steps for equipment adjustment and system calibration.

7.2 Equipment Adjustment

Covers initial adjustments needed for the wheel loader and sensors.

7.2.1 Wheel loaders Idle Speed Adjustment

Adjusts the wheel loader's idle speed for optimal weighing performance.

7.2.2 Position Sensor Adjustment

Details the process of adjusting the position sensor for accurate detection.

7.2.3 Oil Pressure Sensor Adjustment

Guides on adjusting the oil pressure sensors for accurate readings.

7.3 System Calibration

Performs zero and span calibration and compensation for accurate weighing.

7.3.1 Zero Calibration [Zero]

Calibrates the system to zero weight under unloading and idle conditions.

7.3.2 Zero Compensation [Z.cmp]

Compensates zero readings under unloading and accelerating conditions.

7.3.3 Span Calibration [Cal]

Calibrates the system for span using known weights under loading and idle conditions.

7.3.4 Span Compensation [S.cmp]

Compensates span readings under loading and accelerating conditions.

7.3.5 Loading Verification

Verifies the weighing accuracy by checking loading errors.

Fault Treatments

Power Faults

Common issues related to power supply and their checks.

Position Sensor Faults

Troubleshooting steps for position sensor connection and damage.

Oil Pressure Sensor Faults

Checks for issues with oil pressure sensor connection and damage.

Printer Faults

Troubleshooting for printer connection and damage.

Keypad Faults

Checks for keypad connector issues or damage.

Working Specifications

9.1 Brief Description

Provides a concise overview of the daily working procedures and checks.

9.2 Detailed Description

Offers an in-depth explanation of pre-operation checks and calibration procedures.

Checking Before Starting the wheel loader

Pre-operation checks for oil leaks, sensor distance, magnet blocks, and lubrication.

System Calibration [Zero Calibration&Compensation, Span Calibration&Compensation]

Detailed steps for performing system calibrations and conditions requiring recalibration.

Working Procedure of Loading

Step-by-step guide for the loading process, including pauses and alarms.

Other Attentions

General advice on weighing environment and avoiding water splashes.

Appendix A. Print Formats

Print Format 1

Shows the layout of the first print format for loading records.

Print Format 2

Displays the layout of the second print format for loading records.

Appendix B. Register Table of Host-Slave MODBUS[ASCII]

Totalized Loading Weight

Register details for totalized loading weight data.

Single-bucket-loading-weight

Register details for single-bucket loading weight data.

Bucket Count

Register details for bucket count data.

Present Record No.

Register details for the current record number.

Alarm State

Register details for various alarm states.

Real-time Weight Value

Register details for the current real-time weight.

Display Unit of Loading Weight

Register details for the display unit of loading weight.

Display Unit of Totalized Loading Weight

Register details for the display unit of totalized loading weight.

Ton-Decimal

Register details for ton decimal point settings.

Bucket State

Register details for the current bucket state.

Setpoint

Register details for the setpoint value.

Historical Record No.

Register for querying historical records.

Historical Record Data Packet

Register details for retrieving historical record data packets.

Supmeter BST106-N59 Specifications

General IconGeneral
BrandSupmeter
ModelBST106-N59
CategoryAccessories
LanguageEnglish

Related product manuals