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Suzuki DF40A User Manual

Suzuki DF40A
68 pages
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ENGLISH
DF40A
DF50A
DF50AV
DF60A
DF60AV
OWNER’S MANUAL

Other manuals for Suzuki DF40A

Questions and Answers:

Suzuki DF40A Specifications

General IconGeneral
Engine Type4-Stroke
Displacement941 cc
Max Output29.4 kW (40 PS)
Full Throttle Operating Range5000 - 6000 RPM
SteeringRemote
Starting SystemElectric
No. of Cylinders3
Alternator12V 19A
Engine MountingShear Mount
Trim MethodPower Trim and Tilt
Gear Ratio2.27:1
ExhaustThrough Prop Hub Exhaust
Cylinders3
Gear ShiftF-N-R
Shaft LengthL: 508 mm, X: 635 mm
Alternator Output12V 19A
Fuel SystemSequential Electronic Fuel Injection
Ignition SystemFully transistorized ignition
Oil Pan Capacity2.7 L

Summary

IMPORTANT SAFETY INFORMATION

Understanding Signal Words

Explains the meaning of signal words (WARNING, CAUTION, NOTICE) and symbols used in the manual.

Owner's Notice

Provides crucial safety advice for owners before initial use of the outboard motor.

FOREWORD

IDENTIFICATION NUMBER LOCATION

FUEL AND OIL

Gasoline Recommendations

Recommends alcohol-free unleaded gasoline with a minimum octane rating of 91.

Gasoline/Ethanol Blends

Discusses the use of gasoline/ethanol blends (E10) and related labeling.

ENGINE OIL

Recommended Engine Oil

Recommends Suzuki Marine 4-Cycle Engine Oil or its equivalent for optimal performance.

GEAR OIL

LOCATION OF SAFETY LABELS

Label Symbol Meanings

Explains the meaning of various symbols used to convey safety information.

LOCATION OF PARTS

Remote Control Model Components

Identifies key parts of the outboard motor and remote control box.

Fuel Tank Components

Identifies key parts of the outboard motor's fuel tank.

LOCATION OF PARTS

DF50AVT/60AVT Model Parts

Identifies specific parts on the DF50AVT/60AVT outboard motor.

LOCATION OF PARTS

Tiller Handle Model Components

Identifies key parts of the outboard motor for tiller handle models.

MOTOR MOUNTING

Horsepower Limits

Warns against overpowering the boat and exceeding recommended horsepower.

BATTERY INSTALLATION

Battery Requirements

Specifies the minimum required battery type and electrical specifications.

Securing and Connecting the Battery

Provides instructions for safely securing and connecting the battery terminals.

Battery Safety Warnings

Warns about hazards of battery placement near fuel and gas emissions.

USE OF ELECTRICAL ACCESSORIES

PROPELLER SELECTION AND INSTALLATION

Propeller Selection Guidance

Emphasizes choosing a propeller matched to boat characteristics for optimal performance.

PROPELLER INSTALLATION

Safety During Propeller Work

Warns about severe personal injury risks during propeller installation/removal.

ADJUSTMENT

Trim Angle Adjustment

Explains how to adjust trim angle for steering stability and performance.

TRIM ANGLE ADJUSTMENT

Effects of Incorrect Trim Angle

Warns about steering issues and safety risks from incorrect trim angles.

DF40A/60A QH Trim Limit Adjustment

Details adjusting the trim down limit using tilt pins for specific models.

DF40A/50A/60A T/TH Trim Adjustment

Explains adjusting trim angle using the Power Trim and Tilt system.

TRIM TAB ADJUSTMENT

STEERING TENSION ADJUSTMENT

THROTTLE TENSION ADJUSTMENT

SETTING TILT UPPER LIMIT POSITION

SETTING TILT UPPER LIMIT POSITION

MOTOR COVER FASTENING ADJUSTMENT

TILLER HANDLE ANGLE ADJUSTMENT

INDICATOR

Tachometer Operation

Explains the tiller handle tachometer and caution indicator functions.

CAUTION SYSTEM

System Notices

Warns about relying solely on caution systems and potential damage.

Remote Control Model Indicators

Describes indicator checks and operation for remote control models.

OVER-REVOLUTION CAUTION SYSTEM

Tiller Handle Model Operation

Details how the system limits engine speed for tiller handle models.

OIL PRESSURE CAUTION SYSTEM

OVERHEAT CAUTION SYSTEM

BATTERY VOLTAGE CAUTION SYSTEM

DIAGNOSTIC SYSTEM

OIL CHANGE REMINDER SYSTEM

ENGINE STALLING CAUTION SYSTEM

OPERATION OF TILTING SYSTEMS

Tilt Lock Lever Operation

Explains the two positions of the tilt lock lever and their usage.

Tilt Bracket Function

Describes the tilt bracket for supporting the motor in a tilted position.

POWER TRIM AND TILT OPERATION

MANUAL TILTING PROCEDURE

TILT BRACKET SETTING

INSPECTION BEFORE BOATING

Pre-Boating Safety Checks

Emphasizes essential inspections of the boat and motor before starting a trip.

Engine Oil Level Check

Provides detailed steps for checking the engine oil level.

ENGINE OIL CHANGE

BREAK-IN PROCEDURE

Break-in Period and Guidelines

Details the break-in period and recommended operating procedures for new motors.

STARTING THE ENGINE

Pre-Start Engine Checks

Lists essential checks and preparations before attempting to start the engine.

STARTING THE ENGINE

Emergency Stop Switch Safety

Warns about proper attachment and use of the emergency stop switch cord.

Carbon Monoxide Hazard

Warns about the dangers of carbon monoxide from exhaust gases.

STARTING THE ENGINE

Starter System Precautions

Warns against holding the ignition key in START, which can damage the starter.

Oil Level Warning

Warns of potential engine damage if the OIL lamp remains lit after starting.

Engine Warm-up Importance

Warns that operating at high RPM immediately after starting can cause engine failure.

COOLING WATER CHECK

EMERGENCY STARTING

Electrical Shock Hazard

Warns about severe electrical shock risk when rope-starting the engine.

Start-In-Gear Protection Override

Warns about unexpected boat movement if the shift lever isn't in NEUTRAL during emergency starting.

EMERGENCY STARTING

Reinstallation Safety Warning

Warns about injury risk if covers are reinstalled after starting the engine.

SHIFTING AND SPEED CONTROL

Tiller Handle Model Operation

Explains shifting and speed control procedures for tiller handle models.

Remote Control Model Operation

Explains shifting and speed control procedures for remote control models.

Combined Handle Use Warning

Warns about sudden boat movement and injury risk from improper combined handle use.

STOPPING THE ENGINE

MOORING GUIDELINES

OPERATING THE TROLL MODE

OPERATION IN SHALLOW WATER

OPERATION IN SALT WATER

OPERATION IN FREEZING WEATHER

MOTOR REMOVAL AND TRANSPORTING

Motor Removal Recommendation

Recommends professional service by a dealer for motor removal.

Motor Transporting Procedures

Details procedures for transporting the motor vertically or horizontally.

MOTOR TRANSPORTING

Gasoline Handling Warnings

Warns about gasoline hazards and proper storage during transport.

Motor Storage Precautions

Warns about potential damage if motor is not drained before laying on its side.

TRAILERING GUIDELINES

INSPECTION AND MAINTENANCE

Maintenance Schedule Overview

Provides a schedule for regular inspection and maintenance tasks based on hours/months.

MAINTENANCE SCHEDULE

Maintenance Warnings and Notices

Warns about hazards of improper maintenance and conditions requiring more frequent service.

SPARK PLUG SERVICE

Spark Plug Removal and Installation

Details the procedure for removing and installing spark plugs correctly.

Spark Plug Usage Notices

Warns about using improper spark plugs and tightening them incorrectly.

SPARK PLUG SPECIFICATIONS

BREATHER AND FUEL LINE INSPECTION

ENGINE OIL SERVICE

Engine Oil Change Procedure

Provides step-by-step instructions for changing the engine oil.

ENGINE OIL LEVEL CHECK

GEAR OIL SERVICE

Gear Oil Level Check

Explains how to check the gear oil level.

Gear Oil Change Procedure

Provides steps for changing the gear oil.

LUBRICATION POINTS

ANODES AND BONDING WIRES

Anode Inspection and Maintenance

Explains anode function in corrosion protection and periodic inspection.

Bonding Wire Checks

Describes bonding wires for electrical connection and protection against electrolysis.

BATTERY MAINTENANCE

ENGINE OIL FILTER REPLACEMENT

FUEL FILTER INSPECTION

Low Pressure Fuel Filter Service

Specifies inspection and replacement intervals for the low pressure fuel filter.

FLUSHING THE WATER PASSAGES

Engine Running Flushing

Provides steps for flushing water passages with the engine running.

Flushing Safety Warnings

Warns about potential hazards during the water passage flushing process.

ENGINE NOT RUNNING FLUSHING

Vertical Position Flushing

Details flushing water passages with the engine stopped in a vertical position.

Full Tilt Up Position Flushing

Instructions for flushing water passages with the engine tilted up.

SUBMERGED MOTOR PROCEDURE

MOTOR STORAGE PREPARATION

BATTERY STORAGE GUIDELINES

RETURNING MOTOR TO SERVICE AFTER STORAGE

TROUBLESHOOTING GUIDE

FUSE INSPECTION AND REPLACEMENT

Fuse Service Notices

Advises on proper fuse replacement and potential electrical system issues.

TECHNICAL SPECIFICATIONS

EC DIRECTIVE INFORMATION

Sound Pressure Level Regulations

Details EC regulations and sound pressure level limits for the motors.

TOTAL OPERATING HOURS INDICATION

Remote Control Model Hours

Shows how total operating hours are indicated on the remote control model monitor.

Tiller Handle Model Hours

Shows how total operating hours are indicated on the tiller handle model tachometer.

Tachometer Reading Procedure

Details the procedure for reading and interpreting tachometer indications.

OIL CHANGE REMINDER SYSTEM FLOWCHART

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