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Suzuki GSX1200 1999 User Manual

Suzuki GSX1200 1999
274 pages
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Table of Contents

Questions and Answers:

Suzuki GSX1200 1999 Specifications

General IconGeneral
Displacement1157 cc
Bore x Stroke79.0 mm x 59.0 mm
Compression Ratio9.5:1
IgnitionElectronic ignition (Transistorized)
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Front BrakesDual hydraulic disc
Rear BrakesSingle hydraulic disc
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
StartingElectric
Engine Type4-stroke, 4-cylinder, DOHC
Fuel SystemMikuni BSR36SS carburetors
Transmission5-speed
Rear SuspensionLink-type, coil spring, oil damped
Ground Clearance135 mm
Seat Height790 mm

Summary

General Information

Break-in Procedures

Guidelines for the initial break-in period of the motorcycle.

Specifications Overview

General technical specifications for the motorcycle's systems.

Periodic Maintenance

Periodic Maintenance Schedule

Recommended intervals for periodic service work.

Periodic Maintenance Chart

A chart detailing periodic service items and intervals.

Maintenance and Tune-up Procedures

Detailed servicing procedures for various maintenance items.

Valve Clearance

Procedure for inspecting and adjusting valve clearance.

Spark Plug Service

Inspection and replacement intervals for spark plugs.

Air Cleaner Element Service

Inspection and replacement procedures for the air cleaner element.

Engine Oil and Oil Filter Service

Procedures for changing engine oil and replacing the oil filter.

Carburetor Synchronization

Procedure for synchronizing the carburetors.

Clutch System Service

Maintenance procedures for the clutch fluid and hose.

Bleeding Air from Clutch Fluid Circuit

Procedure for removing air from the clutch hydraulic system.

Drive Chain Service

Procedures for checking, adjusting, and cleaning the drive chain.

Brake System Service

Maintenance procedures for the brake system components.

Brake Fluid Level Check

Procedure for checking and replenishing brake fluid level.

Brake Pad Inspection

Procedure for checking brake pad wear.

Air Bleeding Brake Fluid Circuit

Procedure for bleeding air from the front and rear brake systems.

Tire Service

Inspection and maintenance procedures for tires.

Front Fork Maintenance

Procedures for inspecting and servicing the front fork.

Rear Suspension Maintenance

Procedures for inspecting and servicing the rear suspension.

Compression Pressure Check

Procedure for testing engine cylinder compression pressure.

Oil Pressure Check

Procedure for testing engine oil pressure.

Engine Service

Engine Components Serviceable with Engine in Place

List of engine parts that can be removed/reinstalled without removing the engine.

Engine Removal and Installation

Procedures for removing and reinstalling the engine.

Engine Disassembly

Step-by-step instructions for disassembling the engine.

Engine Components Inspection and Service

Inspection and service procedures for various engine components.

Cylinder Head Service

Detailed service procedures for the cylinder head.

Valve Guide Servicing

Procedures for servicing valve guides.

Valve Seat Servicing

Procedures for servicing valve seats.

Rocker Arm and Shaft Service

Inspection and servicing of rocker arms and shafts.

Camshaft Service

Inspection and service for camshafts.

Conrod-Crank Pin Bearing Selection

Procedure for selecting conrod and crank pin bearings.

Crankcase-Crankshaft Bearing Selection

Procedure for selecting crankcase and crankshaft bearings.

Clutch Inspection

Inspection procedures for clutch components.

Transmission Disassembly

Step-by-step instructions for disassembling the transmission.

Transmission Reassembly

Step-by-step instructions for reassembling the transmission.

Engine Reassembly

General procedures for reassembling the engine.

Cylinder Head Installation

Procedure for installing the cylinder head.

Fuel and Lubrication System

Carburetor Disassembly

Step-by-step instructions for disassembling the carburetor.

Carburetor Inspection

Inspection of various carburetor components for damage or clogging.

Carburetor Synchronization

Procedure for synchronizing the carburetor settings.

Lubrication System Overview

General information about the lubrication system.

Chassis Service

Seat, Frame Cover, and Seat Tail Cover Service

Procedures for removing and remounting seat and covers.

Front Wheel Service

Procedures for front wheel construction, removal, and inspection.

Front Wheel Inspection and Disassembly

Procedures for inspecting and disassembling front wheel components.

Front Fork Service

Procedures for front fork construction, removal, and disassembly.

Front Fork Removal and Disassembly

Step-by-step instructions for removing and disassembling the front fork.

Steering System Service

Procedures for steering system construction and disassembly.

Steering Removal and Disassembly

Step-by-step instructions for removing and disassembling the steering system.

Steering System Inspection and Disassembly

Inspection and disassembly procedures for steering components.

Rear Wheel Service

Procedures for rear wheel construction, removal, and inspection.

Rear Wheel Inspection and Disassembly

Procedures for inspecting and disassembling rear wheel components.

Rear Suspension Service

Procedures for rear suspension construction and service.

Rear Suspension Inspection and Disassembly

Procedures for inspecting and disassembling rear suspension components.

Front Brake Service

Procedures for front brake construction and service.

Brake Caliper Removal and Disassembly

Procedures for removing and disassembling front brake calipers.

Master Cylinder Removal and Disassembly

Procedures for removing and disassembling the master cylinder.

Rear Brake Service

Procedures for rear brake construction and service.

Brake Caliper Removal and Disassembly (Rear)

Procedures for removing and disassembling rear brake calipers.

Master Cylinder Removal and Disassembly (Rear)

Procedures for removing and disassembling the rear master cylinder.

Tire and Wheel Service

Procedures for tire removal and wheel inspection.

Electrical System

Cautions in Servicing Electrical Components

Important precautions for servicing electrical parts.

Battery Service

Information on battery maintenance and connections.

Troubleshooting - Battery Issues

Diagnostic guide for battery problems like rapid discharge.

Generator Removal and Disassembly

Step-by-step instructions for removing and disassembling the generator.

Starter System and Interlock System Description

Description of the starter and side-stand/ignition interlock systems.

Troubleshooting - Starter Motor Issues

Diagnostic guide for starter motor problems.

Starter Motor Removal and Disassembly

Procedures for removing and disassembling the starter motor.

Ignition System Description

Description of the digital ignitor ignition system.

Troubleshooting - Ignition System

Diagnostic guide for ignition system problems like no spark.

Ignition Coil Primary Peak Voltage Test

Procedure to measure primary peak voltage of ignition coils.

Lamps Service

Information on headlight bulb replacement.

Servicing Information

Troubleshooting - Engine

Guide to diagnosing and resolving engine-related issues.

Troubleshooting - Carburetor

Guide to diagnosing and resolving carburetor-related issues.

Troubleshooting - Chassis

Guide to diagnosing and resolving chassis-related issues.

Troubleshooting - Brakes

Guide to diagnosing and resolving brake-related issues.

Troubleshooting - Electrical

Guide to diagnosing and resolving electrical system issues.

Wiring Diagram

A schematic diagram of the motorcycle's electrical wiring.

Wire Harness, Cable, and Hose Routing

Guidelines for routing wire harnesses, cables, and hoses.

Tightening Torque - Engine

Torque specifications for various engine fasteners.

Tightening Torque - Chassis

Torque specifications for various chassis fasteners.

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