3-4
WARNING
Checking maintenance items
when the engine is running can be
hazardous.
You could be severely injured if
your hands or clothing gets
caught in moving engine parts.
Shut the engine off when perform-
ing maintenance checks, except
when checking the light, engine
stop switch, and throttle.
WHAT TO
CHECK
CHECK FOR
Steering 1. Smoothness
2. No restriction of
movement
3. No play or looseness
Brakes 1. Brake fluid level
2. No fluid leakage or
damage
3. Proper pedal and lever
play
4. No “sponginess”
5. Parking brake
effectiveness
Tire 1. Proper pressure
2. Enough tread depth
3. No cracks, rips or other
damage
Fuel 1. Enough fuel for the
intended run
2. Fuel hose connected
securely
3. No damage to fuel tank or
cap
4. Tank cap closed securely
Lighting Proper operation of all lights
– Headlight, Brake/Taillight,
Indicator lights
Engine stop
switch
Proper operation
Engine oil Correct level
Cooling
system
1. Proper coolant level
2. No leaks or damage
Throttle 1. Proper cable play
2. Smooth response
3. Quick return to idle
position
Gearshift
lever
1. No damage
2. Smooth operation
Drive chain 1. Proper tension
2. Adequate lubrication
3. No excessive wear or
damage
General
condition
1. Bolts and nuts are tight
2. No rattle from any parts of
the machine with the
engine running
3. No visible evidence of
damage