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Contents
R.4 Filters – always replace filters with new filters with the same characteristics as original filters to
maintain SFP value ................................................................................................................ 47
R.4.1 Bag filters – the number of filters and sizes of frames ........................................................ 48
R.4.2 Panel filters – the number of filters and the sizes of the frames ............................................ 48
R.4.3 Video instruction — replace bag filters............................................................................ 48
R.4.4 Panel filters.............................................................................................................. 50
R.5 Changing the Internal Battery in the controller ............................................................................. 51
R.6 Functions to maintain ............................................................................................................. 52
R.6.1 The unit................................................................................................................... 52
R.6.2 Dampers.................................................................................................................. 53
R.6.3 Rotary heat exchanger ............................................................................................... 54
R.6.4 Counter flow exchanger .............................................................................................. 55
R.6.5 Coils for heating and/or cooling .................................................................................... 56
R.6.6 Plug fans ................................................................................................................. 57
R.6.7 Attenuator ............................................................................................................... 57
R.6.8 Outdoor air section .................................................................................................... 57
R.6.9 Heat pump unit ......................................................................................................... 58
S Instructions to enable adjustment and maintenance safely........................................................................ 58
S.1 Protective measures and additional protective measures................................................................ 58
S.1.1 Necessary protection measures prior to start-up .............................................................. 58
S.1.2 Safe adjustment and maintenance ................................................................................ 59
S.1.3 Personal protective equipment for maintenance staff – health and safety............................... 59
T The specifications of the spare parts to be used, when these affect the health and safety of operators ............... 59
T.1 Spare parts - Mechanical ......................................................................................................... 59
T.2 Spare parts - Electrical ............................................................................................................ 59
U Information on airborne noise emissions exceeding 70 dB(A) .................................................................... 60
Annex 1 Declaration of conformity with production number (in separate cover) ..............................................1-1
Annex 2 Technical data – unique data for every unit (in separate cover) ........................................................2-1
Annex 3 Spare part list (in separate cover — is only available on demand)......................................................3-1
Annex 4 Installation of steel roof of trapezoidal plates in the sizes 10 – 31 .....................................................4-1
4.1 Overview............................................................................................................................4-1
4.1.1 Mount rails. Units of size 10, 11, 12, and 14....................................................................4-1
4.1.2 Mount rails. Units of size 16 and units larger than size 16...................................................4-2
4.1.3 Roof overhang along the long sides of the unit ...............................................................4-3
4.1.4 Calculation of the overhang at the ends of the unit. Mount overhang profile – G1. ...................4-3
4.1.5 Foam bands between rails and roof plates – mount roof plates............................................4-5
4.1.6 Foam bands between roof plates .................................................................................4-6
4.1.7 Mount roof plates – some of them are overlapping by 2 ribs...............................................4-6
4.1.8 Mount overhang profile – G5 on the other end of the unit. .................................................4-6
4.1.9 Mount side profiles and corners along the edges of the roof to protect persons ......................4-7
4.1.10 Apply sealing on plate joints to ensure water resistance. ...................................................4-7
Annex 5 Speed control for rotary heat exchanger .....................................................................................5-1
5.1 Speed control ......................................................................................................................5-1
5.1.1 Selection of correct signal via the 8 DIP switch levers .......................................................5-1
5.1.2 Indication of operation mode via red and green LED as well as test of motor..........................5-1
5.1.3 The board for control of revolutions. .............................................................................5-3
5.1.4 Information about connection of cables to terminals on the control board..............................5-4
5.2 Installation of motor that turns rotor and sensor for control of rotation .............................................5-4
Annex 6 Reversible heat pump unit (in separate cover, if heat pump was delivered) ........................................6-1
6.1 Geniox-HP section (reversible heat pump unit) ...........................................................................6-1
Annex 7 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was
delivered) ......................................................................................................................................7-1
Annex 8 Connection of EC fan motor, diagnostics/faults and configuration of speed control ...............................8-1
8.1 Connection of ECbluefin fan motor ...........................................................................................8-1
8.2 Diagnostics/faults visualised by LED on the ECbluefin motor...........................................................8-2
8.3 Configuration of speed control ................................................................................................8-3
Annex 9 Commissioning protocol – proposal (in separate cover)...................................................................9-1
Annex 10 Report with data from final functional test on the Systemair factory (in separate cover) .................... 10-1
Annex 11 Short description of main components in the control system ....................................................... 11-1
11.1 Geniox Core units delivered in several sections.......................................................................... 11-1
11.1.1 External components............................................................................................... 11-1
11.2 Geniox Core unit delivered assembled on base frame ................................................................. 11-1
11.2.1 External components............................................................................................... 11-1
Annex 12 Wiring diagram (in separate cover) ........................................................................................ 12-1
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