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SystemAir changeair Freshman Series User Manual

SystemAir changeair Freshman Series
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Freshman Series
Owners Manual -
Installation, Operation, and Service Instructions
Version 1.1 EN
EN Page 1
Freshman Series
1000A and 1600A Cabinet
Classroom Air Handler Non-Compressorized
and Split Vertical Air Conditioner
Improper installation,
adjustment, alteration,
service or maintenance can
cause property damage,
personal injury or loss
of life, and could cause
exposure to substances
which have been
determined by various state
agencies to cause cancer,
birth defects or other
reproductive harm.
Read and understand the
installation, operating, and
maintenance instructions
thoroughly before installing
or servicing this equipment.
Installation and
maintenance must be

installer, service agency, or
authorized dealer.
OPERATION OF UNIT
DURING CONSTRUCTION
MAY VOID THE
WARRANTY.
This manual contains instructions specic to the installation, operation and service of your unit. If installed with the GHM9 gas heat
module, please refer to the GHM9 supplementary installation and operations guide that was also supplied along with this document.
Keep the manual(s) in a safe place and at the ready for future reference.
Should you require further information contact the factory or your regional Changeair representative.
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SystemAir changeair Freshman Series Specifications

General IconGeneral
BrandSystemAir
Modelchangeair Freshman Series
CategoryAir Handlers
LanguageEnglish

Summary

Symbols and Warnings

Safety Alert Symbol

Indicates the general safety alert symbol used to signal potential personal injury.

Hazard Level Definitions

Explains the meaning of DANGER, WARNING, and CAUTION terms for hazardous situations.

Specific Hazard Pictograms

Illustrates and explains specific hazard symbols for burn, rotating blades, and hazardous voltage.

Unit Identification

General Unit Information

Provides unit certification details and recommends installation by qualified technicians.

Inspecting for Freight Damages

Instructs on inspecting the unit for freight damages and filing claims if necessary.

Reference Information Fields

Provides fields to record essential unit reference information for future use.

Limited Warranty

Standard Parts Warranty (14 Months)

Details the 14-month warranty for standard parts, covering defects in material and workmanship.

Damper Actuator Warranty (3 Years)

Specifies a 3-year warranty for Belimo actuators against material and workmanship defects.

Gas Heat Exchanger Warranty (5 Years)

Covers the gas heat exchanger for 5 years against defects under normal use and maintenance.

Extended and Optional Warranties

Describes options for extended warranties on components or the complete unit, including labor.

Warranty Limitations and Exclusions

Outlines conditions and situations where warranties do not apply and disclaims other warranties.

Warranty Claim Procedure

Details the step-by-step process for submitting and processing a warranty claim.

Model Number Nomenclature

Freshman Series Nomenclature Table

Explains the coding system used to identify unit specifications through its model number.

General Preventative Maintenance

Preventative Maintenance Overview

Emphasizes the importance of preventative maintenance for unit economy and dependability.

Cleaning the Vertical Classroom Unit

Provides instructions for cleaning the exterior and interior of the classroom unit.

Filter Maintenance Procedures

Details procedures for cleaning or changing air filters to maintain unit performance.

Removing Supply Fan Motor

Step-by-step guide for safely removing and reinstalling the supply fan motor and assembly.

Cleaning Supply and Relief Fans

Instructions on how to properly clean the blades and housing of supply and relief fans.

Coil Maintenance Procedures

Guidance on cleaning heating and cooling coils, including necessary precautions.

Cleaning Energy Recovery Filters

Procedure for cleaning the washable filters used in the energy recovery system.

Removing Fixed Core Plates

Instructions for safely removing fixed core plates to access internal components.

Cleaning Fixed Core Plates

Steps for cleaning fixed core plates using compressed air, emphasizing safety.

Removing Relief Fan Motor

Detailed steps for removing and reinstalling the relief fan motor assembly.

Cleaning Energy Recovery Wheel

Procedure for cleaning the energy recovery wheel, including recommended cleaning agents.

Installation Guide

General Pre-Installation Site Selection

Guidance on selecting a suitable location and inspecting the installation site for utilities.

Minimum Operational Clearances

Provides essential minimum clearances for outdoor and indoor installation and service.

General Assembly and Installation

Instructions for assembling and installing the unit, including handling heavy components, sealing, and important notes.

Electrical Connections

Provides essential electrical connection guidance for electricians, including safety notices.

Wall Sleeve Installation

Details the field assembly and installation of wall sleeves, including sealing and screw placement.

General Wall Sleeve Assembly

Illustrates general assembly of wall sleeves for relief air and standard ventilation.

Exterior Louver Installation

Instructions for installing the exterior louver into the wall sleeve, noting condensate drain lines.

Relief Damper Installation

Explains the use and installation of a relief damper assembly for static pressure control.

Installing the Relief Damper

Provides a visual guide for the correct installation process of the relief damper.

Rear Standoff (RSO) Assembly

Instructions for assembling and installing the Rear Standoff (RSO) accessory.

Top Plenum Installation

Guidance on unpacking, preparing, and installing the top plenum assembly.

Rear Plenum Assembly (RPA) Installation

Instructions for installing the pre-assembled Rear Plenum Assembly (RPA).

Top Duct Cover Installation

Steps for unpacking and installing the top duct cover.

Installation Drawings

Figure 13 | Freshman - CA H 1000A NA VP DD

Installation drawing for Freshman CA H 1000A NA VP DD, showing rear, right side, and back views.

Figure 14 | Freshman - CA H 1000A NA VPS DD

Installation drawing for Freshman CA H 1000A NA VPS DD, detailing rear, right side, and back views.

Figure 15 | Freshman - CA H 1600A NA VP DD

Installation drawing for Freshman CA H 1600A NA VP DD, with rear, right side, and back views.

Figure 16 | Freshman - CA H 1600A NA VPS DD

Installation drawing for Freshman CA H 1600A NA VPS DD, showing rear, right side, and back views.

Troubleshooting Guide

General Troubleshooting Information

Provides guidance for addressing operational problems with the unit, recommending qualified technicians.

Controls and Mechanical Issues

Guides users on diagnosing and resolving issues related to unit controls and mechanical components.

Control Systems Overview

Explains that unit control is typically managed by an external thermostat or control system.

Internal Controls and Functions

Details the functions of internal controls like temperature sensors, economizer boards, and fan motor protection.

Unit Sequence of Operations

Describes typical unit operation sequences for occupied, unoccupied modes, cooling, and heating.

General Air Handler Troubleshooting

Lists common problems like tripped breakers, fan issues, noise, and damper operation with solutions.

Cooling Troubleshooting

Addresses specific cooling system problems such as low temperature drop, iced coils, and compressor cycling.

Replacement Parts

Obtaining Replacement Parts

Provides information on how to order replacement parts, including required details and contact information.

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