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TCL Free Match TAC-12CHSD/XA41-I User Manual

TCL Free Match TAC-12CHSD/XA41-I
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Air Conditioner Service Manual
Free Match Inverter air conditioner
Service Manual
Models
FMA-18I2HD/DVO FMA-27I3HD/DVO
CONTENTS
1. Important Notice
2.
3.
Product Dimensions
4.
Refrigeration cycle diagram
5.
Operation details
6.
Wiring diagram
7.
Explosion view and parts
8.
Precaution
9.
Names of parts
10.
Installation
Trouble shooting
Question and Answer IconNeed help?

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TCL Free Match TAC-12CHSD/XA41-I Specifications

General IconGeneral
TypeSplit System
Cooling Capacity12000 BTU/h
Energy Efficiency Ratio (EER)3.21
Coefficient of Performance (COP)3.61
Power Supply220-240V, 50Hz
Power Consumption (Heating)1050 W
Noise Level (Outdoor)52 dB(A)
RefrigerantR32
Outdoor Unit Dimensions (WxHxD)720x495x270 mm
Indoor Unit Weight8.5 kg
Operating Temperature (Cooling)18°C to 43°C
Operating Temperature (Heating)-7°C to 24°C

Summary

Important Notice

Refrigeration Cycle Diagram

Electronic Controller: Safety Protection

Time Delay Safety Protection

Describes safety delays for compressor and 4-way valve to protect the system.

Discharge Temperature Protection

Details protection triggered by high discharge pipe temperature, leading to system shutdown.

Low Voltage Protection

Explains shutdown and recovery conditions based on low AC and DC voltage levels.

Over Voltage Protection

Details shutdown and recovery criteria for overvoltage conditions on AC and DC power.

Defrosting Operation

Sleep Mode Operation

Emergency Operation Mode

Auto-Restart Function

Protection and Failure Display

Error List and Codes

Indoor/Outdoor Unit Error Codes

Lists failure types, their corresponding indoor LED codes, cassette LED codes, and outdoor light blink times.

Protection Codes and Indicators

Details protection types, their codes, and how they are indicated on indoor and outdoor unit LEDs.

Outdoor Power Board LED Indicators

Wiring Diagram: Indoor Unit

Wiring Diagram: Outdoor Unit (1 to 2 Type)

Wiring Diagram: Outdoor Unit (1 to 3 Type)

Wiring Diagram: Outdoor Unit (1 to 4 Type)

Installation Precautions

Safety Rules for Installation

Provides essential safety rules and recommendations for correctly installing the air conditioner unit.

User Safety Recommendations

Professional Installation and Maintenance

Emphasizes that installation and maintenance must be performed by specialized technical personnel.

Electrical Safety Precautions

Details precautions regarding mains voltage, power plug, and socket for safe operation.

Immediate Actions for Malfunctions

Instructs to cut off power immediately and contact the service center if smoke or burning smell is detected.

Authorized Repair Services

Emphasizes that repairs should only be performed by authorized service centers to avoid risks.

Safety Rules and Prohibitions

Power Cord Safety

Warns against damaging the power cord, which can lead to electrical shocks or fire hazards.

Extension Cord Prohibition

Prohibits the use of extension cords or gang modules for safety reasons.

Contact with Wet Surfaces

Advises against touching the appliance with wet body parts to prevent electric shock.

Water Contact Prohibition

Prohibits contact with water to prevent electrical insulation damage and electrocution risk.

Object Insertion Prohibition

Warns against inserting objects into the appliance, which can cause injury.

Child Supervision Requirement

Mandates supervision of children to ensure they do not play with the appliance.

Installation Manual: Piping Details

Installation: Indoor Unit Mounting

Installation: Outdoor Unit Placement

Mounting Plate Installation

Wall Drilling for Piping

Indoor Unit Electrical Connections

Refrigerant Piping Connection

Refrigerant Pipe Routing Options

Details the three possible directions for running refrigerant pipes from the indoor unit.

Connecting Refrigerant Pipes

Pipe Cap Removal Timing

Advises not to remove pipe caps until connection to prevent dirt entry.

Indoor Unit Refrigerant Pipe Connections

Preparing Indoor Unit Pipe Connections

Instructions on removing the indoor unit pipe cap and preparing for connection.

Flange Creation for Pipe Connection

Details on inserting the flare nut and creating a flange for secure pipe connections.

Tightening Refrigerant Pipe Connections

Describes the correct method for tightening pipe connections using two wrenches.

Indoor Unit Condensate Drainage

Cassette/Duct Type Drainage Pipe Insulation

Outdoor Unit Electrical Connections

Outdoor Unit Pipe Connection

Outdoor Unit Flare Nut Tightening

Describes screw tightening of flare nuts on outdoor unit couplings with specific torque procedures.

Torque Tightening Notice

Warns about potential leakage due to insufficient tightening torque on flanges.

Refrigerant Circuit Bleeding

Bleeding for Compressor Malfunction Prevention

Explains that bleeding air/humidity prevents compressor malfunction.

Bleeding Procedure Using Vacuum Pump

Details the process of bleeding air and humidity from the refrigerant circuit using a vacuum pump.

Troubleshooting: System Overview

Outdoor Unit PCB Structure (1 to 3/4 Type)

Troubleshooting Repair Examples

Troubleshooting E1/E2 Errors

Details causes, sensor checks, and PCB replacement for E1/E2 errors.

Troubleshooting E6 Display Error

Covers causes, motor connection checks, and PCB replacement for E6 errors.

Troubleshooting E3 and E7 Errors

Causes of E3/E7 Errors

Identifies loose sensor connections or damaged sensors as reasons for E3/E7 errors.

Troubleshooting E8 Display Error

Provides solutions for E8 errors, involving sensor connections, damage, and outdoor PCB.

Troubleshooting E0 and E5 Errors

Guides through resolving E0/E5 communication errors via voltage and PCB checks.

Resolving E0/E5 Communication Errors

E0/E5 Error: Terminal L/N Voltage Check (Indoor)

Check terminal L and N voltage on the indoor unit; replace PCB if voltage is 0V.

E0/E5 Error: Outdoor Terminal Voltage Check (0-24V)

Measure outdoor terminal voltage (0-24V); replace indoor PCB if abnormal.

E0/E5 Error: Outdoor Terminal Voltage Check (0-12V)

Measure outdoor terminal voltage (0-12V); replace outdoor PCB if 24V is missing.

E0/E5 Error: Voltage Change Check

Check outdoor terminal voltage; replace indoor PCB first, then outdoor PCB if fault persists.

E0/E5 Error: Component Check and Replacement

Check optical coupler/resistance for communication faults; replace outdoor PCB or other components if burnt.

E0/E5 Error: DC Voltage Test

DC Voltage Test for E0/E5 Errors

Test DC voltage between DC+ and DC- to diagnose E0/E5 errors.

Troubleshooting EA Display Error

Cause of EA Error: Current Sensor Fault

Identifies a current sensor fault as the reason for the EA error display.

Resolving EA Error (Current Sensor)

Check for refrigerant leaks and replace outdoor PCB if the current sampling circuit is broken.

Troubleshooting E9 Display Error

Cause of E9 Error: Drive Circuit Damage

States that damage to the outdoor PCB drive circuit causes E9 errors.

E9 Error: System Pressure and Ventilation Check

Checks system pressure, ventilation, and recommends PCB replacement if E9 persists.

E9 Error: Protection Code Check (P9)

Verifies P9 protection code and U,V,W connections for E9 errors.

Troubleshooting EU Display Error

Resolves EU errors caused by voltage sensor damage by replacing the outdoor PCB.

Troubleshooting EE Display Error

Addresses EE errors due to EEPROM faults, recommending PCB checks and replacement.

Malfunction Check Method: Overview

IPM/Compressor Malfunction Check Procedure

Flowchart for diagnosing outdoor unit IPM/compressor startup failures and DC overcurrent.

Troubleshooting DC Over Current Error

DC Over Current: Valve and Compressor Checks

Checks valve status, compressor rotation, run time, and IPM PWB seating.

DC Over Current: Power and Sensor Checks

Verifies AC power voltage, mode, and checks indoor/outdoor sensors and heat exchange.

DC Over Current: Refrigerant and Heat Exchange Checks

Inspects refrigerant amount, indoor/outdoor heat exchange for DC over current issues.

Troubleshooting E0 and E5 Errors

Initial Steps for E0/E5 Errors

Includes initial PCB replacement, power cycling, and wire connection checks for E0/E5.

Voltage Checks and PCB Replacement for E0/E5

Detailed voltage checks and corresponding PCB replacement strategies for E0/E5 errors.

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