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TCL U-MATCH-R32 Series

TCL U-MATCH-R32 Series
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TCL U-MATCH-R32 SERIES DC INVERTER AIR CONDITIONERS SERVICE MANUAL
CEILING
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TCL U-MATCH-R32 Series Specifications

General IconGeneral
RefrigerantR32
Power Supply220-240V, 50Hz
Operating Temperature (Heating)-7-24°C
TypeSplit Air Conditioner
Noise Level (Outdoor Unit)53 dB(A) to 56 dB(A)

Summary

Part I Technical Information

Important Notice and Manual Usage

Safety and usage guidelines for the service manual.

Model List Overview

Lists available indoor and outdoor unit models with their specifications.

Product Data and Specifications

Comprehensive technical data for various unit types and models.

Specifications Sheet by Unit Type

Detailed specifications for Cassette, Duct, and Ceiling/Floor units.

Static Pressure Curves

Static pressure curves for Duct type units across different capacities.

Sound Level Data

Sound power and pressure levels for Cassette, Duct, and Outdoor units.

Operation Limits and Precautions

Operating temperature, humidity limits, and usage cautions.

Product Dimensions

Dimensional drawings and specifications for indoor and outdoor units.

Wiring Diagrams and Control Settings

Wiring diagrams and switch configurations for different unit types.

Indoor Unit Wiring and Micro-Switch Settings

Wiring diagrams and switch configurations for indoor units.

Duct Type Unit Wiring Diagrams

Wiring diagrams and switch settings for Duct type units.

Ceiling & Floor Type Unit Wiring Diagrams

Wiring diagrams and switch settings for Ceiling & Floor units.

Outdoor Unit Wiring Diagrams

Wiring diagrams for various outdoor unit models.

PCB Layouts

PCB layouts for indoor and outdoor units.

Indoor Unit PCB Layouts

PCB layouts for Cassette, Duct, and Ceiling/Floor indoor units.

Outdoor Unit PCB Layouts

PCB layouts for 12K/18K and 24K/30K outdoor units.

Built-in Draining Pump Features

Information on the built-in draining pump for different unit types.

Electronic Controller Operation

Remote Controller Functions and Symbols

Explanation of remote control display symbols and their meanings.

Wired Remote Controller Operation

Introduction to wired remote controllers, icons, and dial settings.

Controller Wiring and Installation

Instructions for connecting and installing controller wiring for various unit types.

Installation and Maintenance Procedures

General Installation and Maintenance Safety

Crucial safety precautions for installation and maintenance tasks.

Unit Installation and Relocation Safety

Safety measures for installing and relocating the air conditioner unit.

Installation Safety Principles and Site Requirements

Guidelines for safe installation practices and site preparation.

Emergency Accident Handling Procedures

Steps for responding to refrigerant leaks and other emergencies.

Location Selection Guidelines

Criteria for selecting suitable locations for indoor and outdoor unit installation.

Indoor Unit Location Criteria

Specific guidelines for choosing indoor unit placement.

Outdoor Unit Location Criteria

Specific guidelines for choosing outdoor unit placement.

Indoor Unit Installation Procedures

Step-by-step instructions for installing indoor units.

Cassette Type Indoor Unit Installation

Detailed steps for installing Cassette type indoor units.

Duct Type Indoor Unit Installation

Steps for installing Duct type indoor units.

Duct Type Service Space and Hanging

Required space and hanging instructions for Duct units.

Duct Type Air Return and Duct Installation

Options for air return and installation of air ducts.

Outdoor Unit Installation Procedures

Steps for installing outdoor units.

Outdoor Unit Service Space Requirements

Required clearance and placement guidelines for outdoor units.

Drainage Pipe Installation Guidelines

Principles and methods for installing drainage pipes.

Drainage Pipe Installation Principles

Basic principles for drainage pipe installation.

Drainage Pipe Installation Key Points

Important considerations for drainage pipe installation.

Refrigerant Pipe Installation Guidelines

Procedures for installing refrigerant pipes.

Refrigerant Pipe Dimensions and Installation

Pipe sizes and methods for refrigerant pipe installation.

Connecting Refrigerant Pipes

Steps for connecting refrigerant pipes, including sizing and bending.

Vacuum Drying and Leakage Detection

Procedures for vacuum drying and detecting leaks in the system.

Safety Precautions for Vacuum Drying

Safety measures during vacuum drying and leak detection.

Additional Refrigerant Charging Procedures

Guidelines and precautions for adding refrigerant to the system.

Insulation Engineering for Refrigerant Pipes

Importance, materials, and installation of refrigerant pipe insulation.

Refrigerant Pipe Insulation Procedures

Steps for insulating refrigerant pipes.

Electrical Wiring Engineering Guidelines

General guidelines and safety precautions for electrical wiring.

Electrical Wiring Safety Precautions

Mandatory safety rules for electrical wiring work.

Test Operation Procedures

Steps for performing system tests after installation.

Maintenance and Troubleshooting

Display Board Icons and Failure Codes

Explanation of indoor unit display board icons and error codes.

Troubleshooting Communication Failures (E0)

Flowchart for diagnosing IDU & ODU communication failures.

Troubleshooting Sensor Failures (E1, E2)

Flowchart for diagnosing room and coil temperature sensor failures.

Troubleshooting Fan Motor Failures (E6)

Flowchart for diagnosing indoor unit ventilation (fan motor) failures.

Troubleshooting ODU Sensor Failures (E3, E7, E8)

Flowchart for diagnosing ODU sensor failures.

Troubleshooting ODU DC Fan Motor Failure (EF)

Flowchart for diagnosing outdoor unit DC fan motor failures.

Troubleshooting IPM Protection (P0)

Flowchart for diagnosing IPM overcurrent/overheat protection issues.

Troubleshooting Voltage Protection (J8, J9)

Flowchart for diagnosing over/under voltage protection.

Troubleshooting Over Current Protection (P2)

Flowchart for diagnosing over current protection issues.

Troubleshooting ODU Discharge Temperature Protection (P4)

Flowchart for diagnosing ODU discharge temperature overheating.

Troubleshooting Sub-cooling Protection (P5)

Flowchart for diagnosing sub-cooling protection in Cooling/Dry mode.

Troubleshooting ODU Overheating Protection (P6)

Flowchart for diagnosing ODU overheating protection in Cooling mode.

Troubleshooting IDU Overheating Protection (P7)

Flowchart for diagnosing IDU overheating protection in Heating mode.

Troubleshooting Outdoor Temperature Protection (P8)

Flowchart for diagnosing outdoor over/under temperature protection.

Troubleshooting Compressor Phase Protection (HE)

Flowchart for diagnosing compressor phase or anti-phase protection.

Troubleshooting Module Temperature Protection (J6)

Flowchart for diagnosing IPM module temperature protection.

Troubleshooting Gas Leakage Protection (H6)

Flowchart for diagnosing gas leakage protection.

Exploded Views and Parts Lists

Outdoor Unit Exploded Views and Parts Lists

Exploded views and parts lists for various outdoor unit models.

Duct Type Indoor Unit Exploded Views

Exploded views and parts lists for Duct type indoor units.

Cassette Type Indoor Unit Exploded Views

Exploded views and parts lists for Cassette type indoor units.

Appendices

Temperature Conversion and Sensor Tables

Tables for temperature conversion and sensor resistance values.

Discharge Temperature Sensor Table

Table of discharge temperature sensor values.

Normal Voltage Values Table (Appendix 4)

Table showing normal voltage ranges for P and N connections.

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