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TCL u Series

TCL u Series
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u Series Digital PID Controller
Operation Manual
uTC52 uTC72 uTC42 uTC92 uTC62
48x48 72X72 48X96 96X96 96X48
(DIN 1/16) (DIN 3/16) (DIN 1/8) (DIN 1/4) (DIN 1/8)
March 2006
uTC / uPC OpMan
TCL
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TCL u Series Specifications

General IconGeneral
BrandTCL
Modelu Series
CategoryController
LanguageEnglish

Summary

u Series Digital PID Controller Operation Manual

Notice Before Start-up

Parts Description

Optional Specifications

uTC52 Terminal Arrangement

uTC52 Terminals (48 mm x 48 mm, DIN 116)

Illustrates the terminal connections for the uTC52 model, detailing power, input, output, and communication interfaces.

uTC62 Terminal Arrangement

uTC62 Terminals (96 mm x 48 mm, DIN 18)

Shows the terminal layout for the uTC62 controller, covering power supply, control outputs, inputs, and communications.

uTC72 Terminal Arrangement

uTC72 Terminals (72 mm x 72 mm)

Details the terminal configurations for the uTC72 model, including wiring for various functions and communication.

uTC42 Terminal Arrangement

uTC42 Terminals (48 mm x 96 mm, DIN 18)

Provides a diagram of the terminal connections for the uTC42 controller, covering its diverse input and output functions.

uTC92 Terminal Arrangement

uTC92 Terminals (96 mm x 96 mm, DIN 14)

Illustrates the terminal pinouts for the uTC92 model, essential for proper system integration and wiring.

External Dimensions and Panel Cutout

Operations: Power On Procedure

Power On

Explains the initial controller display sequence and status indicators upon powering up the device.

Operations: Set Value Adjustment

Change the Set Value (SV)

Guides users on how to modify the Set Value (SV) using the controller's front panel keys.

Operations: Alarm Value Adjustment

Change the Alarm Value

Details the procedure for adjusting alarm setpoints, specifically for AL1, to trigger based on PV deviations.

Operations: Autotuning (AT)

Autotuning (AT)

Describes the process of using the automatic tuning function to optimize PID control parameters for the system.

Operations: Programmable RAMP SOAK

Programmable RAMP SOAK

Explains how to configure and operate the RAMP/SOAK function for temperature profiling.

Operation Levels: Levels Diagram

Levels Diagram

Visual representation of the controller's hierarchical operation levels and navigation between them.

Operation Levels: Lock Function

Lock Function

Explains how to utilize the lock function to restrict access or changes to controller parameters.

Parameters: Level 1 (User Level)

Level 1 (User Level)

Lists accessible parameters for the user level, including process value, set value, and autotuning settings.

Parameters: LEVEL 2 (PID Level)

LEVEL 2 (PID Level)

Details parameters related to PID control, covering proportional band, integral, and derivative settings.

Parameters: Level 2 DisplayHiding

Level 2 parameters display hiding condition

Explains how to configure the visibility of Level 2 parameters based on output mode and specific conditions.

Parameters: Level 2 Description

Description of parameters

Provides detailed explanations for Level 2 parameters, including their ranges and specific functions.

Parameters: LEVEL 3 (Input Level)

LEVEL 3 (Input Level)

Covers parameters for input configuration, including type selection, calibration, and alarm settings for inputs.

Parameters: Level 4 (SET Level)

Level 4 (SET level)

Details parameters for setting and special functions, including hiding/displaying parameters and remote SV configuration.

Parameters: Hide Parameters (SET1-SET7)

How to hide parameters (Use SET1 SET7)

Instructions on using SET1 through SET7 to control the display or hiding of specific parameters.

Parameters: Special Functions (SET8 SET9 SET0)

Special functions (Use SET8 SET9 SET0)

Explains the usage of special function parameters SET8, SET9, and SET0 for advanced controller configuration.

Parameters: Remote SV Type Selection

Remote SV type selection

Guides on selecting the type of remote set value input, such as mA, V, or CT.

Parameters: Output Mode Selection

Output mode selection (Use OUTY)

Details the options for configuring the controller's output mode, including single/dual output and phase angle control.

Program Level: Parameter Description

Description of parameters

Details the parameters for the programmable controller's segment-based program patterns and execution.

Program Level: Operation Description

Description of operation

Explains the operational aspects of the programmed patterns, including terminologies, operating functions, and alarm configurations.

Input Type Table (INP1 Selection)

Alarm: Alarm Time

Alarm time (ALT1 ALT2 ALT3)

Explains how to set alarm times, including flicker, continued, and delay time for alarms.

Alarm: SETA Parameter

SETA

Describes the SETA parameter, used for configuring alarm relay action and program run/end alarms.

Alarm: Alarm Mode

Alarm mode (ALD1 ALD2 ALD3)

Details various alarm modes available, such as deviation high/low, band, process, and heater break alarms.

Heater Break Alarm (HBA): Wiring Example

HBA Wiring Example

Illustrates the wiring diagram for implementing the Heater Break Alarm (HBA) function using a CT and relay.

Heater Break Alarm (HBA): Setting Procedure

HBA Setting Procedure

Step-by-step guide on how to set the Heater Break Alarm (HBA) value and current monitoring.

Heater Break Alarm (HBA): Parameters

Parameters for HBA function

Lists the parameters related to the HBA function, including AL1, ALD1, SET0, and INP2.

Heater Break Alarm (HBA): Activated Conditions

Activated Conditions of HBA

Specifies the conditions that must be met for the Heater Break Alarm (HBA) to be activated.

Heater Break Alarm (HBA): Remarks

Remarks

Provides important notes regarding HBA output types and alarm configurations.

Error Codes

Modify Input Type: TC vs RTD

Modify Input Type: Linear Input (mA,V) Hardware

Hardware

Details the hardware modifications and pin assignments required to set the linear input type.

Modify Input Type: Linear Input (mA,V) Calibration

Calibration

Guides on the calibration process for linear input types (mA and V) to ensure accurate measurements.

Modify Output Mode: OUT1 ALARM, OUT1 OUT2

Applications: RAMP & SOAK

RAMP & SOAK

Details the setup and operation of the RAMP and SOAK functions for programmed temperature control sequences.

Applications: TTL Communication

TTL Communication: SV output and RATE function

Describes how to use TTL communication for SV output and the RATE function in a multi-controller setup.

Applications: 1 Phase Angle Control (SCR)

1 Phase angle control (By SCR module)

Illustrates the wiring and parameter settings for 1-phase phase angle control using an SCR module.

Applications: 1 Phase Angle Control (TRIAC)

1 Phase angle control (By TRIAC)

Shows the wiring diagram and parameter configuration for single-phase phase angle control using a TRIAC.

Applications: 3 Phase Angle Control (DIODESCR)

3 Phase angle control (By DIODESCR module)

Details the wiring and parameter settings for 3-phase phase angle control using DIODE/SCR modules.

Applications: 1 Zero Crossing Control (SCR)

1 Zero crossing control (By SCR module)

Explains the wiring and parameter settings for single-phase zero crossing control using an SCR module.

Applications: 1 Zero Crossing Control (TRIAC)

1 Zero crossing control (By TRIAC)

Illustrates the wiring and parameter settings for single-phase zero crossing control using a TRIAC.

Applications: 3 Zero Crossing Control (SCR)

3 Zero crossing control (By SCR module)

Details the wiring and parameter settings for 3-phase zero crossing control using SCR modules.

Applications: 3-Wire Motor Valve Control

3 wires proportional motor valve control

Shows the wiring and data change parameters for controlling a 3-wire proportional motor valve.

Applications: PC Communication Wiring

Wiring diagram of PC communication

Provides diagrams for establishing PC communication via RS232 and RS485 interfaces.

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