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Teledyne 316RA User Manual

Teledyne 316RA
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TELEDYNE ANALYTICAL INSTRUMENTS
MODEL
316RA/RB/RAD/RBD
TRACE OXYGEN ANALYZER
INSTRUCTION MANUAL
TAI Sales Order Number:
Model Number:
Serial Number:
Micro-Fuel Cell Class:
Output Signal:
Ranges: X1: ppm Oxygen
X10: ppm Oxygen
X100: ppm Oxygen
X1000: ppm Oxygen
Alarm Set Point #1:
Alarm Set Point #2:
P/N M34905.4
M38546.4
ECO# 95-348
06/06/95
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Teledyne 316RA Specifications

General IconGeneral
BrandTeledyne
Model316RA
CategoryAnalytical Instruments
LanguageEnglish

Summary

Introduction to Trace Oxygen Analyzer

Features of the Series 316

Optional Features

Details features that are not standard on all models of the Series 316.

Operational Theory of the Analyzer

Micro-Fuel Cell Sensor

Explains the working principle and features of the Micro-Fuel Cell used for trace oxygen measurement.

Sampling System

Describes the sample path flow control system including valves and purging procedures.

Installation of the Trace Oxygen Analyzer

Installation Precautions

Lists essential safety precautions and handling instructions before and during analyzer installation.

Analyzer Location and Mounting

Specifies the recommended installation location and environmental considerations for the analyzer.

Gas Line Connections

Details the required fittings and sealant for connecting sample and calibration gas lines.

Input Selector Manifold (Optional)

Describes the optional manifold for introducing sample or calibration gas and recommended valve types.

Pressure Reduction or Regulation

Advises on reducing sample pressure and recommends regulators for specific pressure conditions.

Zero Or Near Zero Pressure Sampling

Outlines procedures for sampling at low or zero pressure, involving a downstream pump.

Vent Connection

Specifies requirements for safely venting the analyzer's exhaust to the atmosphere.

Electrical Connections

Guides on making customer wiring connections at terminal strips on the motherboard.

Output Signal Connection

Explains the preset output signal ranges and recommendations for using shielded cable for interconnection.

Alarm Relay Connection (Optional)

Details the optional alarm contacts, their rating, and how they are set to energize based on set points.

Operations of the Trace Oxygen Analyzer

Front Panel Controls Overview

Identifies and describes the function of each control and indicator on the analyzer's front panel.

Meter Zero Adjustment

Instructs on checking and adjusting the mechanical zero of the analog meter before powering on.

Electrical Start-Up Procedure

Guides on the initial power-on procedure, setting the range, and observing meter response.

Sample System Start-Up

Details the steps for starting sample flow after establishing power, including opening valves and setting flow rate.

Calibration of the Analyzer

Alarm Setting (Optional)

Explains how to set the optional alarm points using front panel controls based on desired ppm levels.

Routine Operation and Flow Adjustment

Provides guidance on adjusting sample flow, determining calibration frequency, and normal operation.

Shutdown Procedure

Describes the procedure to minimize air diffusion when cutting off sample flow for shutdown.

Maintenance Procedures

Replacing the Fuse

Step-by-step instructions for checking and replacing the unit's fuse if it fails to power on.

Replacing the Micro-Fuel Cell Sensor

Details how to identify a faulty sensor and the procedure for its replacement.

Spare Cells Management

Advises on ordering and storing spare Micro-Fuel Cells to ensure availability and maintain cell life.

Warranty Conditions for Cells

Outlines the warranty period for the Micro-Fuel Cell and conditions for claims or credits.

Troubleshooting Guide

No Response from Meter

Provides troubleshooting steps for when the analyzer's meter shows no reading.

Meter Gives Wrong Reading

Offers solutions for inaccurate readings, including checking zero, flow rate, leaks, and sensor.

Analyzer Fails to Span to CAL Mark

Addresses issues with the analyzer failing to calibrate correctly with ambient air.

Analyzer Reads Over 1000 ppm at Start-Up

Provides guidance for high initial readings upon electrical start-up, suggesting stabilization or sensor replacement.

Appendix

Technical Specifications

Lists detailed technical specifications for the Series 316 Trace Oxygen Analyzer.

Spare Parts List

Enumerates the available part numbers and descriptions for replacement components.

Drawing List

Provides a list of reference diagrams and their associated document numbers for various analyzer versions.

Material Safety Data Sheet (MSDS)

Section I - Product Identification

Identifies the product name, manufacturer, and contact information for the sensors.

Section II – Physical and Chemical Data

Details the physical and chemical properties of the electrolyte (Potassium Hydroxide) and lead.

Section III – Physical Hazards

Describes potential fire, explosion, and reactivity hazards associated with the Micro-Fuel Cells.

Section IV – Health Hazard Data

Outlines health risks, exposure limits, symptoms, and other health hazards related to the sensor components.

Section V – Emergency and First Aid Procedures

Provides immediate first aid measures for eye, skin, ingestion, and inhalation exposure.

Section VI – Handling Information

Offers guidance on protective clothing, clean-up, cell replacement precautions, and disposal.

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