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3000TB
Teledyne 3000TB User Manual
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Teledyne Analytica
l Instruments
OPERA
TING INSTRUCTIONS FOR
MODEL 3000TB
T
race Oxygen
Analyzer
P/N M66673
10/06/17
Use and Disclosure
of Data
Information contained herein is c
las
sified as EAR99 under the
U.S. Export Administrat
ion Regulations.
Export, reexport or diversion cont
rar
y to U.S. law
is prohibite
d.
2
Table of Contents
Safety Messages
8
Table of Contents
11
Introduction
16
Overview
16
Typical Applications
16
Main Features of the Analyzer
16
Model Designations
17
Front Panel (Operator Interface)
18
Figure 1-1: Model 3000TB-Outer Door Open-Showing Control Panel
19
Figure 1-2: Model 3000TB-Inner Door Open-Showing Internal Components
20
Data Entry Keys
21
Displays
21
Function Keys
21
Access Door
22
I/O Power Button
22
Recognizing Difference between LCD & VFD
22
Equipment Interface
22
Electrical Connector Panel
22
Figure 1-3: Electrical Connector Panel
23
Gas Connector Panel
24
Figure 1-4: Model 3000TB Gas Connector Panel
25
Operational Theory
26
Micro-Fuel Cell Sensor
26
Principles of Operation
26
Anatomy of a Micro-Fuel Cell
27
Figure 2-1: Micro-Fuel Cell
27
Figure 2-2: Cross Section of a Micro-Fuel Cell (Not to Scale)
27
Electrochemical Reactions
28
The Effect of Pressure
29
Calibration Characteristics
29
Sample System
30
Electronics and Signal Processing
31
Figure 2-4: Flow Diagram
31
Figure 2-5: Block Diagram of the Model 3000TB Electronics
32
Installation
34
Unpacking the Analyzer
34
Mounting the Analyzer
34
Figure 3-1: Front View of the Model 3000TB (Simplified)
35
Electrical Connections
36
Figure 3-2: Required Front Door Clearance
36
Figure 3-3: Electrical Connector Panel
36
Figure 3-4: Primary Input Power Connections
37
Fuse Installation
37
Primary Input Power
37
Analog Outputs
38
Figure 3-5: Analog Output Connections
38
Table 3-1: Analog Concentration Output-Example
39
Table 3-2: Analog Range ID Output-Example
39
Alarm Relays
40
Figure 3-6: Types of Relay Contacts
40
Digital Remote Cal Inputs
41
Network I/O
42
Range ID Relays
42
Port
43
Table 3-3: RS-232 Signals
43
Table 3-4: Commands Via RS-232 Input
43
Figure 3-7: Remote Sensor Connector Pinouts
44
Figure 3-8: Remote Solenoid Return Connector
44
Remote Sensor and Solenoid Valves
44
Table 3-5: Required RS-232 Input
44
Installing the Micro-Fuel Cell
45
Gas Connections
45
Figure 3-9: FET Series Resistance
45
Figure 3-10: Gas Connector Panel
47
Testing the System
48
Operation
50
Using the Data Entry and Function Buttons
50
The System Function
52
Tracking Oxygen Readings During Calibration and Alarm Delay
53
Setting up an Auto-Cal
55
Password Protection
56
Entering the Password
56
Installing or Changing the Password
57
Logout
59
System Self-Diagnostic Test
60
Version Screen
61
Showing Negative Oxygen Readings
61
The Zero and Span Functions
62
Zero Cal
63
Auto Mode Zeroing
63
Manual Mode Zeroing
64
Cell Failure
65
Span Cal
65
Auto Mode Spanning
65
Manual Mode Spanning
67
Span Failure
68
The Alarms Function
68
The Range Function
71
Setting the Analog Output Ranges
71
Fixed Range Analysis
72
The Analyze Function
73
Maintenance Schedule
73
Sensor Detection
75
Valve Box Functions
77
Serial
78
Stream
78
Sermode
79
Maintenance
82
Routine Maintenance
82
Major Internal Components
82
Cell Replacement
83
Figure 5-1: Major Internal Components
83
Storing and Handling Replacement Cells
84
When to Replace a Cell
84
Removing the Micro-Fuel Cell
85
Figure 5-2: Exploded View of Cell Block and Micro-Fuel Cell
86
Installing a New Micro-Fuel Cell
87
Cell Lifetime
88
Fuse Replacement
88
Figure 5-3: Removing Fuse Cap and Fuse from Holder
88
System Self Diagnostic Test
89
Table 5-1: Self Test Failure Codes
89
Troubleshooting
90
Appendix
92
Model 3000TB Specifications
92
Recommended 2-Year Spare Parts List
94
Drawing List
94
Application Notes
95
Material Safety Data Sheet
99
4
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Teledyne 3000TB Specifications
General
Brand
Teledyne
Model
3000TB
Category
Analytical Instruments
Language
English
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