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Terex Genie S-60 XC User Manual

Terex Genie S-60 XC
81 pages
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Operator's Manual
S
®
-60 XC
AUS
Australia
S
®
-65 XC
S
®
-60 HF
S
®
-65 HF
S
®
-60 TRAX
with
Maintenance
Information
S
®
-65 TRAX
Original Instructions
Second Edition
First Printing
Part No. 1312110GT

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Terex Genie S-60 XC Specifications

General IconGeneral
Turntable Rotation360° Continuous
Gradeability45%
Engine TypeDiesel
Machine Length27 ft 10 in (8.48 m)
Stowed Height8 ft 10 in (2.69 m)
Tire TypeSolid

Summary

Introduction

About this manual

Provides information about the purpose and scope of the manual.

Product Identification

Explains how to identify the machine and its serial number.

Intended Use and Familiarization Guide

Details the machine's intended use and familiarization requirements.

Bulletin Distribution and Compliance

Discusses safety bulletins and compliance information.

Contacting the Manufacturer

Provides contact information and reasons to contact Genie.

Safety Sign Maintenance

Explains how to maintain safety signs on the machine.

Hazard Classification

Details the classification of hazard warning signs used.

Symbol and Hazard Pictorials Definitions

Hazard Pictograms

Illustrates and defines hazard pictograms like fire, explosion, electrocution, tip-over.

Operational and Safety Symbols

Defines symbols for machine capacity, load points, wind, and safety instructions.

System Status and Maintenance Symbols

Defines symbols for battery, electrical, maintenance, and emergency procedures.

General Safety

Key Safety Warnings

Highlights critical hazards like tip-over, electrocution, and explosion.

Decal Identification

Lists and describes safety decals found on the machine.

Decal Placement

Shows the location of safety decals on the machine.

Personal Safety

Personal Fall Protection

Details requirements for personal fall protection equipment (PFPE).

Work Area Safety

Electrocution and Tip-over Hazards

Addresses electrocution risks from power lines and machine tip-over.

Load Capacity and Operational Limits

Details safe limits for platform load, accessories, and environmental factors.

Slope and Collision Avoidance

Provides guidelines for safe operation on slopes and preventing collisions.

General Hazards and Precautions

Covers bodily injury, explosion, battery, and component damage risks.

Accessory and Towing Safety

Safety guidelines for using pipe/panel cradles, towing, and welding.

Legend

Component Identification

Labels key components of the machine with numbers for reference.

Controls

Ground Control Panel Functions

Details the operation of buttons, switches, and displays on the ground control panel.

Platform Control Panel Functions

Explains the operation of buttons, switches, and indicators on the platform control panel.

Inspections

Pre-operation Inspection

Covers fundamentals and procedures for pre-operation checks.

Function Testing

Details the purpose and step-by-step procedures for testing machine functions.

Workplace and Decal Checks

Guides on inspecting the work area and machine decals.

System-Specific Test Procedures

Provides detailed testing steps for various machine systems.

Operating Instructions

Starting and Stopping Procedures

Covers starting the engine, emergency stop, and auxiliary power.

Machine Operation Controls

Explains operation from ground/platform, positioning, steering, and overload indicators.

Driving and Slope Safety

Details machine driving, slope operation, and drive speed controls.

System Indicators and Malfunctions

Explains operating envelope indicators, overload, and out-of-level conditions.

Accessory Operations

Provides instructions for using pipe cradles, panel cradles, and related items.

Towing Instructions

Using the Tow Package

Details procedures for using the tow package before and after towing.

Towing Speed and Time Limits

Specifies maximum towing speed and time recommendations.

Transport and Lifting Instructions

Securement and Loading Procedures

Covers securing the machine to transport vehicles and loading methods.

Lifting and Winching Guidelines

Provides instructions for safe lifting and winching, including free-wheel configuration.

Maintenance

Engine Oil and Fuel Checks

Covers checking engine oil levels and diesel fuel requirements.

Hydraulic Oil and Coolant Checks

Details procedures for checking hydraulic oil and engine coolant levels.

Battery and Scheduled Maintenance

Provides guidelines for battery checks and outlines professional maintenance schedules.

Specifications

Model Specifications

Lists key technical specifications for each machine model.

Range of Motion Charts

Illustrates operational reach and limits for different models.

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