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Terex Genie S-85 XC Series User Manual

Terex Genie S-85 XC Series
197 pages
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Service and Repair Manual
Serial Number Range
from S80XCH-101
from S80XCD-
101
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
from S85XCH-101
from S85XCD-
101
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part
No. 1280490GT
Rev C7
October 2019

Table of Contents

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Terex Genie S-85 XC Series Specifications

General IconGeneral
Overall Width8 ft 2 in
Turntable Rotation360° continuous
Platform Rotation160°
Gradeability45%
Drive4x4
Fuel TypeDiesel
Engine Power74 hp
Max Platform Height85 ft
Lift Capacity660 lb / 1, 000 lb
Overall Height (Stowed)10 ft
Platform Size96 in x 30 in
Jib Range135°
Engine TypeDeutz TD2.9L4
Hydraulic Tank Capacity30 gal
Fuel Tank Capacity30 gal
TiresFoam-filled
Ground Clearance1 ft
Steering4-wheel
Platform Length96 in
Platform Width30 in
Tire TypeFoam-filled
Max Working Height91 ft (27.91 m)
ControlsFully proportional

Summary

Safety Rules

General Safety Rules

Critical safety rules and guidelines to follow before performing any maintenance or repair.

Section 2 Specifications

Section 3 Repair Procedures

Control System

Procedures for diagnosing and repairing the machine's control system functions and modules.

Platform Components

Procedures for removing and servicing components located on the machine's platform.

Jib Boom Components

Procedures for removing and servicing components related to the jib boom assembly.

Boom Components

Procedures for removing and servicing various parts of the main boom assembly.

Engines

Procedures related to engine RPM adjustment and flex plate service for optimal performance.

Hydraulic Pumps

Procedures for removing, installing, and priming the machine's hydraulic pumps.

Manifolds

Component details and valve adjustment procedures for various hydraulic manifolds.

Turntable Rotation Components

Procedures for servicing the turntable drive hub, motor, and related sensors.

Steer Axle Components

Procedures for removing and servicing components of the steer axle assembly.

Section 4 Fault Codes

Control System Fault Codes

Troubleshooting guide for identifying and resolving control system related error codes.

Engine Fault Codes

Lists of fault codes and troubleshooting steps for specific engine models.

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