Terex GTH10T-16501 - User Manual

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Service and Repair Manual

Serial Number Range

GTH

™

-1056

from GTH10E-16000

from GTH10T-

16501

This manual includes:

Repair procedures

Fault Codes

Electrical and

Hydraulic Schematics

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

Part No. 1303145GT

Rev A

October 2021

Main Page

Find a Manual for this Model2
Serial Number Legend4
Safety Rules5
Table of Contents7
Specifications11
Machine Specifications11
Performance Specifications12
Hydraulic Oil Specifications12
Hydraulic Component Specifications16
Manifold Component Specifications17
Air Conditioner Refrigerant Specifications17
DEF Storage Specifications17
Deutz TCD3.6 120HP T4F Engine Specifications18
Deutz TCD3.6 L4 T4F Engine Specifications19
Deutz TCD3.6 ROW Engine Specifications20
ZF 4 WG-98 TSC Transmission Specifications21
ECOMEC CVT 150 Transmission Specifications21
Dana VDT12000 Transmission Specifications22
Dana Planetary Drive Axle Specifications (223_212HY)22
Hydraulic Hose and Fitting Torque Specifications23
Torque Procedure24
Repair Procedures25
Introduction25
Boom Components27
Boom Proximity Switch27
How to Test a Proximity Switch27
How to Adjust the Boom Angle Proximity Switch28
How to Adjust the Boom Extend Proximity Switch28
Boom29
How to Replace the Boom Wear Pads29
How to Remove the Lifting Fork Frame29
How to Remove and Install the Cable Track Assembly30
How to Replace the Retract Chains35
How to Replace the Extend Chain38
How to Remove the Boom40
How to Disassemble the Boom42
Boom Lift Cylinder45
Boom Extension Cylinder46
Fork Level Cylinder47
Hydraulic Hoses48
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses48
Operator's Compartment50
Machine Controls51
How to Remove the Steering Column51
How to Remove the Steering Wheel52
How to Remove the Steer Orbitral52
How to Remove the Joystick - Models with Electronic Joystick53
How to Remove the Brake Pedal Assembly53
How to Remove the Gauge Cluster Assembly54
Fuel and Hydraulic Tanks55
Engines57
How to Repair the Deutz TCD3.6 Engine57
Engine Fault Codes57
Transmission58
How to Repair the Transmission58
Hydraulic Pump59
How to Test the Function Pump59
How to Remove the Function Pump60
How to Install the Function Pump61
How to Prime the Function Pump61
How to Adjust the Function Pump Standby Pressure62
How to Adjust the Function Pump Pressure Compensator63
Manifolds65
PVG Manifold65
Secondary Function Manifold Components66
Brake Manifold Components68
Valve Adjustments - Secondary Function Manifold69
How to Set the Parking Brake System Pressure69
How to Set the Rear Lock-Up System Pressure70
Valve Coils71
Axle73
Axles73
How to Repair the Axle73
Outriggers74
How to Remove an Outrigger74
How to Remove an Outrigger Cylinder75
Fault Codes77
Introduction77
Diagnostic Display78
Deutz TCD3.6 Engine Fault Codes79
Ecgenius 150 Transmission Fault Codes103
Schematics104
Introduction104
Proximity Switch Legend105
Fuse Panel Layout (120HP & ROW Engine)106
Fuse Panel Layout (74HP Engine with CVT Transmission)107
Deutz TCD3.6 T4F Module108
Electrical Component & Wire Color Abbreviation Legend109
Electrical Symbol Legend112
Hydraulic Symbols Legend113
Electrical Schematics115
Electrical Schematic - Deutz T4F 74HP CVT116
Electrical Schematic - Deutz T4F HP CVT Transmission117
Electrical Schematic - Deutz T4F 74HP Engine Harness120
Electrical Schematic - Options Deutz T4F 74HP121
Electrical Schematic - Deutz T4F 74HP DANA124
Electrical Schematic- Deutz T4F 74HP DANA Engine Harness125
Electrical Schematic - Options Deutz T4F 74HP DANA128
Electrical Schematic - Deutz T3/T4F 120HP ZF129
Base Engine ECM Schematic - Deutz T4F 120HP ZF132
Engine ECM Schematic - Deutz T3 120HP ZF133
EAT ECM Schematic - Deutz T4F 120HP ZF136
EAT ECM VEC Schematic - Deutz T4F 120HP ZF137
Schematic - Options Deutz T3/T4F 120HP ZF140
Hydraulic Schematics141
Hydraulic Schematic142

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Terex GTH10T-16501 Specifications

General

Brand	Terex
Model	GTH10T-16501
Category	Boom Lifts
Language	English

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