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Terex Genie GTH-1056 User Manual

Terex Genie GTH-1056
67 pages
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Operator's Manual
Serial Number Range
GTH
-
105
6
from GTH1012
-
16292
with
Maintenance
Information
Fourth Edition
Fourth Printing
Part No. 214834

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Terex Genie GTH-1056 Specifications

General IconGeneral
BrandTerex
ModelGenie GTH-1056
CategoryBoom Lifts
LanguageEnglish

Summary

Introduction

About this manual

Overview of the manual's content and purpose.

Product Identification

Locates serial number and identification labels on the machine.

Intended Use

Defines the machine's purpose as a rough terrain forklift.

Bulletin Distribution and Compliance

Explains safety bulletins and compliance requirements.

Contacting the Manufacturer

Provides information needed when contacting Genie for support.

Transfer of Machine Ownership

Details the process for updating owner information.

Do Not Operate Unless:

Lists essential conditions and training required before operating.

Hazard Classification

Explains safety decals, symbols, and signal words.

Standards

Lists relevant industry standards for forklift operation.

Safety Sign Maintenance

Provides guidelines for maintaining safety signs.

Symbol and Hazard Pictorials Definitions

General Safety

Electrocution Hazard

Warns about the dangers of electrical contact.

Crush Hazard

Details risks from moving parts, loads, and rollover.

Fall Hazard

Emphasizes precautions against falling.

Injection Hazard

Highlights risks from high-pressure fluid leaks.

Burn Hazard

Warns about contact with hot surfaces.

Explosion/Burn Hazard

Covers risks from fuel, fumes, and batteries.

Tip-over Hazard

Addresses risks associated with machine tip-over.

Compartment access

Explains safety regarding access to machine compartments.

Collision Hazards

Focuses on avoiding collisions with people and equipment.

Falling Object Hazards

Details risks from falling objects and precautions.

Work Area Safety

Overturning Hazards

Explains factors leading to machine tip-over.

Traveling on Slopes Hazards

Provides guidance for safe operation on inclines.

Fall Hazards

Safety measures for preventing falls.

Collision Hazards

Avoiding collisions during operation.

Falling Object Hazards

Precautions against falling objects.

Bodily Injury Hazards

Risks of injury during operation and maintenance.

Damaged Machine Hazards

Dangers of operating a faulty machine.

Component Damage Hazards

Avoiding damage to machine components.

Crush Hazards

Risks from moving parts and stabilizers.

Explosion and Fire Hazards

Dangers related to flammable substances.

Electrocution Hazards

Risks of electrical contact and clearance requirements.

Battery Safety

Safe practices for battery handling and charging.

Employer's Responsibilities

Outlines employer duties for a safe workplace.

Legend

Controls

Control Panel

Describes the layout and function of the main control panel.

Steering wheel

Operation of the steering wheel for directional control.

Steer select switch

Function of the switch for selecting steering modes.

Parking brake switch

Operation of the parking brake.

Ignition switch

Procedure for starting and stopping the engine.

Control handle (single)

Operation of the primary control lever for boom and fork movements.

Auxiliary hydraulics switch

Operation of auxiliary hydraulic functions.

Accelerator pedal

Function of the accelerator pedal for speed control.

Brake pedal

Function of the brake pedal for stopping and slowing.

Axle differential lock pedal

Engaging the differential lock for improved traction.

Transmission control lever

Controlling machine direction and speed.

Instrument Panel

Explains the gauges, indicators, and displays on the instrument panel.

Inspections

Pre-operation Inspection Fundamentals

Importance and purpose of pre-operation checks.

Do Not Operate Unless:

Essential conditions and training required before operating.

Pre-operation Inspection

Checklist for pre-operation machine inspection.

Check entire machine for:

Specific items and conditions to verify during inspection.

Function Test Fundamentals

Purpose and procedure for testing machine functions.

Do Not Operate Unless:

Essential conditions and training required before operating.

Function Tests

Step-by-step guide for testing all machine functions.

Test the Single Control Handle

Procedures for testing single control handle functions.

Test the Dual Control Handles

Procedures for testing dual control handle functions.

Test the Steering

Verifying the proper operation of the steering system.

Test the Transmission and Brakes

Procedures for testing transmission and brake systems.

Test the Stabilizers

Verifying the operation of the stabilizer system.

Test Auxiliary Hydraulics

Testing the functionality of auxiliary hydraulics.

Test the Drive and Sway Cutout

Checking drive and sway functions under specific conditions.

Test the Lights

Verifying the functionality of all machine lights.

Test the 2-speed Transmission

Testing the shifting mechanism of the 2-speed transmission.

Workplace Inspection

Importance of inspecting the work area prior to operation.

Workplace Inspection Checklist

List of hazards to check in the operating environment.

Inspection for Decals with Words

Verifying the legibility and placement of decals.

Inspection for Decals with Symbols

Verifying the legibility and placement of decals.

Operating Instructions

Fundamentals

Overview of operating instructions and safety rules.

Do Not Operate Unless:

Essential conditions and training required before operating.

Parking Brake

Procedures for applying and releasing the parking brake.

Brake Pedal

How to use the brake pedal for speed control and stopping.

Starting the Engine

Step-by-step guide for starting the engine.

Steer Select

How to choose and switch between steering modes.

Raising and Lowering the Stabilizers

Procedures for deploying and retracting stabilizers.

Emergency Exit

Instructions for using the emergency exit window.

Transmission Control

How to control machine direction and speed using the lever.

Axle Differential Lock

How to engage the axle differential lock for enhanced traction.

Frame Sway Control

Using the sway control to level the machine frame.

Transporting a Load

Safe methods for transporting loads on the machine.

Raising and Placing a Load

Procedures for lifting and setting down loads safely.

Driving on a slope

Safety precautions and best practices for operating on inclines.

Controller movements – Single Control Handle

Diagrams illustrating single control handle operations.

Controller movements - Dual Control Handle

Diagrams illustrating dual control handle operations.

Rear Axle Lock

How the rear axle lock affects operation and sway function.

Quick Attach Instructions

Procedures for attaching and removing quick attach components.

Engine Condition Indicator

Interpreting engine diagnostic indicators for faults.

Jump Starting the Machine

Safe procedures for jump starting the engine.

Transport Instructions

Observe and Obey:

General safety rules and responsibilities for transport.

Securing to Truck or Trailer for Transit

Methods for securing the machine for transport.

Securing the Chassis

Using chains and tie-down points for chassis securement.

Maintenance

Observe and Obey:

Rules for operator vs. technician maintenance tasks.

Maintenance Symbols Legend

Explains symbols used in maintenance procedures.

Check the Engine Oil Level

Procedure for checking and adding engine oil.

Diesel Fuel Requirements

Recommended diesel fuel types for different engines.

Check the Hydraulic Oil Level

Procedure for checking and adding hydraulic oil.

Check the Batteries

Procedures for checking battery condition and connections.

Check the Engine Coolant Level

Procedure for checking engine coolant levels.

Check the Tire Pressure

Procedure for checking and adjusting tire pressure.

Scheduled Maintenance

Requirements for periodic maintenance performed by technicians.

Attachments

Work Platform Hazards

Safety considerations when using work platforms.

Work Area Safety

Safety rules for operating with work platforms.

Platform Occupant

Requirements for personnel within the work platform.

Fall Protection

Requirements for personal fall protection equipment.

Occupying the Platform

Rules for entering, exiting, and staying in the platform.

Telehandler Operation

Safe operation of the telehandler when using platforms.

Lifting Personnel

Procedures for safely lifting personnel with attachments.

Operating Instructions

Preparation and setup guidelines for platform use.

Installing and securing the platform

Steps for correctly attaching and securing the work platform.

Entering, occupying and exiting the platform

Guidelines for safe platform entry and exit.

Lifting and lowering the platform

Procedures for safely lifting and lowering the platform.

Suspended Load Hazards

General safety precautions for lifting suspended loads.

Work Area Safety

Safety considerations for the work area during suspended load operations.

Overturning Hazards

Factors that can cause overturning when handling suspended loads.

Collision Hazards

Avoiding collisions when lifting or moving loads.

Crush Hazards

Hazards involving signal persons and suspended loads.

Falling Object Hazards

Risks and precautions related to falling objects.

Lifting a Suspended Load

Procedures for safely lifting suspended loads.

Traveling

Safe travel practices when carrying suspended loads.

Placing the Load

Procedures for safely positioning suspended loads.

Signal Person (from 1926.1419)

Requirements and responsibilities of a signal person.

Specifications

Load Charts

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