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Genie GTH-1056
Terex Genie GTH-1056 Service And Repair Manual
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Service and Re
pair Manual
Serial Num
ber Range
GTH
™
-
1056
From GTH1016E
-
11305 to
GTH1016E-
11799
includes GTH1016E
-
11281
GTH1016E-
11282
GTH1016E-
11286
from GTH10
E
-11800
to
GTH10E-
12499
f
This m
anual
includ
es:
Repair pr
ocedures
Fault Codes
Elect
rical an
d
Hydrau
lic Sc
hema
tics
For deta
iled ma
intenan
ce
procedures, refer to the
appropriate Maintenanc
e
Manual for your machine.
Part N
o. 1278145
Re
v B2
Apri
l 2018
2
Table of Contents
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
15
Manifold Component Specifications
16
Air Conditioner Refrigerant Specifications
16
DEF Storage Specifications
17
Deutz TCD3.6 L4 Engine Specifications
18
Deutz TCD3.6 L4 T4F Engine Specifications
19
Perkins 1104D-E44TA Engine Specifications
20
Perkins 1204E-E44TA Engine Specifications
21
ZF 4 WG-98 TC Transmission Specifications
22
Dana Planetary Drive Axle Specifications (223_212HY)
22
Hydraulic Hose and Fitting Torque Specifications
23
Torque Procedure
24
Repair Procedures
26
Introduction
26
Boom Components
28
Boom Proximity Switch
28
How to Test a Proximity Switch
28
How to Adjust the Boom Angle Proximity Switch
29
How to Adjust the Boom Extend Proximity Switch
29
Boom
30
How to Replace the Boom Wear Pads
30
How to Remove the Lifting Fork Frame
30
How to Remove the Cable Bridge Assembly
31
How to Replace the Retraction Chain
32
How to Replace the Extension Chains
34
How to Remove the Boom
36
How to Disassemble the Boom - GTH1056
38
Boom Lift Cylinder
41
Boom Extension Cylinder
42
Fork Level Cylinder
43
Hydraulic Hoses
44
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses, GTH-1056
44
Operator's Compartment
46
Machine Controls
48
How to Remove the Steering Column
48
How to Remove the Steering Wheel
48
How to Remove the Steer Orbitral
49
How to Remove the Joystick - Models with Single Joystick
49
How to Remove the Joystick - Models with Dual Joysticks
50
How to Remove the Brake Pedal Assembly
50
How to Remove the Gauge Cluster Assembly
51
How to Remove the Diagnostic Display
51
Fuel and Hydraulic Tanks
52
Engines
53
How to Repair the Perkins 1104D-E44TA Engine
53
How to Repair the Deutz TCD3.6 Engine
53
How to Remove the Engine
53
Engine Fault Codes
54
Transmission
55
How to Repair the Transmission
55
How to Remove the Transmission
55
Hydraulic Pump
57
How to Test the Function Pump
57
How to Remove the Function Pump
58
How to Install the Function
59
How to Prime the Function Pump
59
How to Adjust the Function Pump Standby Pressure
60
How to Adjust the Function Pump Pressure Compensator
61
Manifolds
64
Primary Function Manifold Components - Models with Single Joystick
64
Primary Function Manifold Components - Models with Dual Joysticks
68
Secondary Function Manifold Components
72
Outrigger Manifold Components
74
Auxiliary Manifold Components (Option)
76
Brake Manifold Components
77
AC Hydraulic Manifold Components
78
Valve Adjustments - Secondary Function Manifold
79
How to Set the Steer System Pressure
79
How to Set the Parking Brake System Pressure
80
How to Set the Differential Lock/Joystick System Pressure
81
How to Set the Rear Lock-Up System Pressure
82
Valve Coils
83
Axle
85
Axles
85
How to Remove the Axle
85
How to Repair the Axle
85
Outriggers
86
How to Remove an Outrigger
86
How to Remove an Outrigger Cylinder
87
Fault Codes
89
Introduction
89
Diagnostic Display
90
Deutz TCD3.6 Engine Fault Codes
91
Perkins 1104 Engine Fault Codes
115
Schematics
117
Introduction
117
Proximity Switch Legend
118
Fuse Panel Layout
119
Deutz TCD3.6 T4F Module
120
Electrical Component & Wire Color Abbreviation Legend
121
Telematics Connector Pin Legend
124
Electrical Symbol Legend
126
Hydraulic Symbols Legend
127
Electrical Schematics
129
Electrical Schematic (to GTH10E-11889)
130
Electrical Schematic (from GTH10E-11890 to 12499)
134
Electrical Schematic- Deutz T4F Engine Harness
141
Electrical Schematic- Deutz T3 Engine Harness
147
Hydraulic Schematics
148
Hydraulic Schematic - Models with Single Joystick (to SN GTH10E-12499)
149
Hydraulic Schematic - Models with Dual Joystick (to SN GTH10E-12499)
150
Other manuals for Terex Genie GTH-1056
Operator's Manual
67 pages
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Terex Genie GTH-1056 Specifications
General
Brand
Terex
Model
Genie GTH-1056
Category
Boom Lifts
Language
English
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