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THERMOLYNE F6000 711 Series - User Manual

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LT711X1• 9/27/2006 Serial Number: _________________________________
Type F6000 Furnace
OPERATION MANUAL
AND PARTS LIST
Series 711
MODEL NUMBER VOLTAGE CONTROL DISPLAY (°C&°F) RS232 COMM.
F6010 220-240 Basic Automatic X (°C only)
F6010-33 220-240 Basic Automatic X (°C only)
F6018 208 Basic Automatic X (°C only)
F6020C 220-240 Automatic X
F6020C-33 220-240 Automatic X
F6020C-33-60-70 220-240 Automatic X
F6020C-70 220-240 Programmable X
F6020C-33-70 220-240 Programmable X
F6028C 208 Automatic X
F6028C-70 208 Programmable X
F6030CM 220-240 Programmable X X
F6038CM 208 Programmable X X
F6020C-60 220-240 Automatic X
F6020C-60-70 220-240 Programmable X
F6028C-60 208 Automatic X
F6028C-60-70 208 Programmable X
F6030CM-60 220-240 Programmable X X
F6038CM-60 208 Programmable X X
(-60 Models) - Ashing furnace
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THERMOLYNE F6000 711 Series Specifications

General IconGeneral
Temperature Range100°C to 1200°C
Voltage208-240 V
Thermal InsulationCeramic fiber
Controller TypeDigital PID
Chamber Volume14 L (0.5 cu. ft.)
Power1600 W
Weight45 kg
Maximum Power Consumption1.6 kW

Summary

Safety Information and Alert Boxes

Understanding Warning, Caution, and Note Indicators

Explains the different types of alerts used in the manual and their significance.

General Warnings and Safety Precautions

Electrical Shock, Burn, and Personal Injury Hazards

Details critical safety precautions for electrical shock, burns, and personal injury, including ceramic fiber hazards.

Introduction and Intended Use

Furnace Overview and Purpose

Describes the general purpose and application of the Type 6000 furnaces.

Principles of Operation

Furnace Components and Control Types

Explains the furnace chamber, insulation, and the different temperature controller types available.

General Specifications

Model Dimensions, Weight, and Electrical Ratings

Details physical dimensions, weight, voltage, amperage, wattage, and frequency for various models.

Unpacking Procedures

Checking for Damage and Removing Packing Materials

Instructions on inspecting the furnace for damage and removing internal packing materials.

Installation Procedures

Site Selection and Electrical Connections

Guidance on choosing a location, ensuring ventilation, and making electrical connections safely.

Basic Automatic Temperature Control Operation

Power Switch, Cycle Light, and Door Safety Switch

Explains the function of the power switch, cycle light, and the critical door safety switch.

Digital Readout and Setpoint Adjustment

How to read the display and adjust the temperature setpoint using buttons and knobs.

Automatic Models Operation

Single Set-Point Control and Indicators

Details the single set-point control and the furnace power indicator light.

Setpoint Adjustment and Controller Tuning

Adjusting Setpoint and Initiating Self-Tuning

How to modify the setpoint and start the automatic tuning process for accuracy.

Tuning Process and Over Temperature Protection

Tuning Status Indicators and Setting High Alarm

Explains tuning indicators and how to set the Over Temperature Protection (OTP) value.

Programmable Control Models: Overview

Digital Readout and Parameter Display

How the digital readout displays program segments, parameters, and adjustments.

Programmable Control Parameters

Program, Setpoint, Tuning, and Ramp;Dwell Parameters

Details parameters for programming, tuning, and setting ramp/dwell segments.

Holdback and High Alarm Settings

Explains the Holdback feature and High Alarm (OTP) settings for program control.

PID Control and Tuning Procedures

PID Parameters and High Power Limit

Introduction to PID control parameters and the High Power Limit setting.

Initiating Self-Tuning for Optimal Accuracy

Steps to initiate automatic tuning for best temperature accuracy.

Controller Operation: Setpoint and Programming

Single Set Point Operation Guide

How to use the controller for single setpoint temperature control.

Programming Ramp, Dwell, and Level Settings

Steps to program ramp rates, dwell times, and temperature levels for programs.

Program Implementation Details

Setting Setpoint, Loop Count, and Holdback

How to set the final setpoint, program loop count, and use the holdback feature.

Implementing and Holding Programs

How to start, implement, and hold programs for adjustment.

Program Control Management

Adjusting Parameters in Hold Mode

How to adjust program parameters when the controller is in Hold mode.

Terminating Program Execution (Idle)

How to stop a program by setting the 'prog' parameter to 'idle'.

Multi-Programmable Control Operation

Digital Readout and Scroll Button Functions

How the digital readout and scroll button functions work for multi-programmable models.

Multi-Programmable Control Parameters

Program Number, Linking, and Adaptive Tune

Explains selecting program numbers, linking programs, and using Adaptive Tune.

Alarm Settings and Parameter Descriptions

Details Alarm settings and provides descriptions for various control parameters.

Controller Tuning Procedures

PID Parameters and Cutback Functions

Explains PID parameters and cutback functions for overshoot prevention.

Initiating Self and Adaptive Tuning (SAT)

Step-by-step guide to initiate the SAT (Self and Adaptive Tuning) feature.

Controller Operation: Setpoint and Programming

Single Set Point Operation Overview

A review of single setpoint operation for the controller.

Multi-Programmable Controller Basics

Introduction to multi-programmable controller capabilities and key parameters.

Program Entry and Configuration

Linking Programs and Setting Ramp Rates

How to link programs and set ramp rates for program segments.

Setting Level Temperatures and Dwell Times

Instructions for setting target temperatures and soak times for program segments.

Program Execution and Control

Setting Loop Count and Holdback

How to set the program loop count and use the holdback feature.

Running, Holding, and Resetting Programs

Procedures for executing, holding, and resetting program sequences.

Program Reset and Air Control System

Resetting Programs and Air Control Setup

How to reset the program and connect/operate the air control system.

Compressed Air Hook-up Instructions

Detailed steps for connecting the compressed air supply to the furnace.

Furnace Programming for ASTM D3174

Specific Program Settings for ASTM D3174

Specific programming parameters for performing ASTM specification D3174.

Shelf Location and Furnace Operation

Shelf Placement and Basic Operation Steps

How to position shelves and the basic steps for operating the furnace.

Furnace Loading Best Practices

Proper Loading Techniques and Safety

Guidelines for loading the furnace and associated safety precautions.

Maintenance and Servicing Guidelines

Ceramic Fiber Hazards and Servicing Precautions

Warnings about ceramic fiber dust and procedures for safe servicing.

Preventative Maintenance and Cleaning

Recommended preventative maintenance tasks like cleaning and element care.

Troubleshooting Common Issues

Power, Heating, and Indicator Problems

Common problems related to power, heating, and illuminated indicators.

Troubleshooting Advanced Problems

Temperature Control and Element Burnout

Addresses issues like lack of temperature control, slow heat-up, and element burnout.

Door Switch and Repeated Burnout Issues

Troubleshoots door switch function and repeated element burnout issues.

Troubleshooting and Component Replacement

Temperature Display Issues and Replacements

Discusses display inaccuracies and procedures for replacing heating elements and thermocouples.

Component Replacement Procedures

Replacing Thermocouples and Solid State Relays

Instructions for replacing thermocouples and solid state relays.

Replacing and Realigning Door Switches

Steps for replacing and correctly aligning the door micro switch.

Control Module Replacement

Replacing Control Modules and PC Boards

Procedures for replacing control modules and PC boards in different models.

Replacement Parts List

Parts Identification and Model Compatibility

Lists common replacement parts with their part numbers and the models they are used in.

Wiring Diagrams

F6010, F6010-33, F6018 Wiring Schematic

Schematic showing electrical connections for specific furnace models.

Wiring Diagrams (Continued)

F6020 C;F6028 C Series Wiring Schematic

Wiring schematic for various F6020C and F6028C model series.

Wiring Diagrams (Continued)

F6030 CM;F6038 CM Series Wiring Schematic

Wiring schematic for F6030CM and F6038CM model series.

Ordering Procedures

How to Order Parts and Obtain Service

Information on how to order replacement parts and obtain service.

Material Safety Data Sheet (MSDS)

Product Identification and Ingredients

Identifies the product and lists its chemical ingredients and hazards.

Material Safety Data Sheet (MSDS) - Health and Safety

Health Hazards and Emergency Procedures

Details health risks, symptoms of overexposure, and first aid measures.

Spill;Leak Procedures and Precautions

Procedures for spills, leaks, and special handling precautions.

One Year Limited Warranty

Warranty Terms and Conditions

Outlines the terms, duration, and limitations of the product's limited warranty.

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