Thomas 153 Repair Manual

Name: Thomas 153
Brand: Thomas
Rating: 4 (1 reviews)

132 pages

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3-11

AXLE ASSEMBLY 3.6

C1172

Axle Assembly T - 135 S

1 Axle 7 Wheel Stud

2 Key 8 Wheel Nut

3 Seal 9 Axle Sprocket

4 Bearing 10 Washer

5 Race 11 Castle Nut

6 Axle “Tower” 12 Cotter Pin

Safety Precautions4
Personal Considerations4
Machine Guards4
Equipment Considerations4
Hand Tools5
Housekeeping5
General Considerations5
Solvents5
Operational Considerations6
Service Techniques7
Service Safety7
Pressure Testing7
Hoses and Tubes7
Quick - Tach8
Bearings8
Boom Supports8
Table of Contents9
Cylinder Head10
Hydraulic Circuit11
- Hydraulic Layout12
- Auxiliary Circuit12
- Hydraulic Schematic13
- Hydraulic Specifications14
- General Information15
- Boom Support16
Gear Pump 1.216
- Marking the Parts17
- Lubrication of Moving Parts17
- Care of Surface Treatment17
- Cleanliness17
- Start up Procedure30
- Testing and Adjusting the Relief Valve Pressure31
Control Valve 1.331
- Control Valve Disassembly34
- Diagram Legend34
- Hydraulic Cylinders46
- General Information46
- Testing the Piston Seals47
- Lift Cylinder Replacement48
- Tilt Cylinder Replacement49
- For Tilt Cylinder Removal49
- Cylinder Disassembly50
- Cylinder Inspection52
- Cylinder Assembly52
- Hydraulic Oil Filter54
- Filter Replacement54
- Rear Door54
- Hydraulic Oil Cooler55
- Cooler Replacement55
- Adding Oil56
- Checking the Oil Level56
Oil Reservoir56
Servicing the Oil Reservoir57
Trouble Shooting 1.858
Torque Chart 1.959
- Conversion Factors60
- U.S. to Metric60
Conversion Chart 1.1060
Tandem Pump Parts Diagram62
Hydrostatic Drive System62
- Hydrostatic Circuit and System Pressure Schematic63
- Hydrostatic Tandem Pump 137/15364
- Hydraulic Drive Motor64
- Reservoir64
Specifications 2.264
General Information 2.366
- Symptom: Neutral Difficult or Impossible to Find67
- Symptom: System Operating Hot67
Trouble Shooting 2.467
- Symptom: Operates in One Direction Only68
- Symptom: System Response Sluggish68
- System will Not Operate in Either Direction69
- System Diagnosing Steps and Special Tools70
- RH Side and Bottom View71
- Gauge Information71
Pressure Tests 2.571
Towing Procedure72
Contamination Types73
Flushing the Hydraulic System 2.773
Cleaning the System74
Start-Up Procedure 2.876
Throttle76
- Gear Pump Replacement77
- Tandem Pump Replacement78
- Tandem Case Drain Hose78
Restraint Bar81
- Sauer Danfoss Series 40 / M35 Rear Pump82
- Tandem Pump Parts Diagram82
- Rear Pump Diagram C1881 Index83
- Sauer Danfoss Series 40 / M35 Front Pump84
- Front Pump Diagram C2007 Index85
- Pump Diagram C2875 Index87
- Drive Motor88
- Parts Illustration96
- Hydraulic Fittings114
- Tandem Pump114
- Torque Specifications114
- Final Drive115
- Trouble Shooting115
- Maintenance116
- Specifications116
- Adding Oil117
- Changing the Oil117
- Checking the Oil117
- Lubrication 3.2117
- Checking the Drive Chain118
- Drive Chain 3.3118
- Adjusting the Drive Chain119
- Adjusting120
  - Chain Removal120
  - Chain Installation121
  - Chain Tightener Removal122
- Inspection122
- Chain Tightener Installation123
- Drive Motor Sprocket 3.5124
- Replacement124
- Axle Assembly 3.6125
- Axle Removal126
- Inspection127
  - Axle Installation128
  - Axle Stud Replacement131
- Trouble Shooting 3.7132

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Thomas 153 Specifications

General

Brand	Thomas
Model	153
Category	Compact Loader
Language	English

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Thomas 153 Repair Manual

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