Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst2hours
•Torquethefrontandrearwheelnuts.
Aftertherst8hours
•Checktheconditionandtensionofthealternatorbelt.
Aftertherst10hours
•Torquethefrontandrearwheelnuts.
•Checktheadjustmentoftheshiftcables.
•Checktheadjustmentoftheparkingbrake.
•Replacethehydrauliclter.
•Changethehigh-owhydraulicuidlter(TCmodelsonly).
Aftertherst50hours
•Changetheengineoilandlter.
•Adjusttheenginevalveclearance.
Beforeeachuseordaily
•Checktheengine-oillevel.
•Checkthelevelofthecoolant.
•Checkthetransaxle/hydraulic-uidlevel.(checktheuidlevelbeforetheengine
isrststartedandevery8hoursordaily,thereafter.)
•Checkthehighowhydraulic-uidlevel(TCmodelsonly);(checkthelevelof
hydraulicuidbeforetheengineisrststarted,anddailythereafter).
•Checkthetirepressure.
•Checkthebrake-uidlevel.(Checkthelevelbeforetheengineisrststartedand
every8hoursordaily,thereafter.)
•Checktheoperationofthesafety-interlocksystem.
•Drainwaterorothercontaminantsfromthewaterseparator.
•Removedebrisfromtheengineareaandradiator(cleanmorefrequentlyindirty
conditions).
Every25hours
•Removetheair-cleanercoverandcleanoutthedebris.
Every50hours
•Checkthebattery-uidlevel(every30daysifinstorage).
•Checkthebattery-cableconnections.
Every100hours
•Checktheleveloffrontdifferentialoil(4-wheel-drivemodelsonly).
•Greaseallbearingsandbushings(lubricatemorefrequentlyinheavyduty
applications).
•Changetheair-cleanerlter(morefrequentlyindustyordirtyconditions).
•Inspecttheconditionofthetires.
Every200hours
•Torquethefrontandrearwheelnuts.
•Changetheengineoilandlter.
•Inspecttheconstant-velocitybootforcracks,holes,oralooseclamp(4-wheel-drive
modelsonly).
•Checktheadjustmentoftheshiftcables.
•Checktheadjustmentofthehigh-to-lowcable.
•Checktheadjustmentofthedifferential-lockcable.
•Checktheadjustmentoftheparkingbrake.
•Checktheadjustmentofthebrakepedal.
•Checktheconditionandtensionofthealternatorbelt.
•Checktheadjustmentoftheclutchpedal.
•Inspecttheserviceandparkingbrakes.
Every400hours
•Checkthefuellinesandconnections.
•Replacethefuellter.
•Checkthefront-wheelalignment.
•Visuallyinspectthebrakesforwornbrakeshoes.
Every600hours
•Adjusttheenginevalveclearance.
33