Toro 30581 Groundsmaster 580-D - Table of Contents

2
All Rights Reserved
Printed in the USA
 2001 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
Warning
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety 5. . . . . . . . . . . . . . . . . . .
Sound Pressure Level 6. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 6. . . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . . .
Specifications 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Unit 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
All Cutting Units 13. . . . . . . . . . . . . . . . . . . . . . . . . .
Triflex Cutting Unit (Front) 13. . . . . . . . . . . . . . . . .
Outboard Cutting Units 14. . . . . . . . . . . . . . . . . . . . .
Dimensions 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 14. . . . . . . . . . . . . . . . . . . . . . . .
Setup 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Batteries 15. . . . . . . . . . . . . . . . . . . . . .
Before Operating 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil 16. . . . . . . . . . . . . . . . . . . .
Checking the Cooling System 17. . . . . . . . . . . . . . . .
Checking the Hydraulic System Fluid 17. . . . . . . . . .
Filling the Fuel Tank 17. . . . . . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 18. . . . . . . . . . . . . . . . . .
Checking Systems Operation 18. . . . . . . . . . . . . . . . .
Checking Cutting Unit Mismatch 18. . . . . . . . . . . . .
Adjusting the Height of Cut 18. . . . . . . . . . . . . . . . . .
Adjusting the Skids 19. . . . . . . . . . . . . . . . . . . . . . . .
Operation 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 24. . . . . . . . . . . . . .
Bleeding the Fuel System 25. . . . . . . . . . . . . . . . . . . .
Page
Diagnostic Light 25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic ACE Display 26. . . . . . . . . . . . . . . . . . . .
Checking the Interlock Switches 26. . . . . . . . . . . . . .
Checking the Warning Indicator Lights 30. . . . . . . . .
Pushing or Towing the Machine 30. . . . . . . . . . . . . .
Operating Characteristics 30. . . . . . . . . . . . . . . . . . . .
Maintenance 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 32. . . . . . . . .
Daily Maintenance Checklist 34. . . . . . . . . . . . . . . . .
Lubrication 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil and Filter 36. . . . . . . . . . . . . . . . . . . . . . .
Engine Fuel System 38. . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling System 38. . . . . . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 40. . . . . . . . . . . . . . . . . . . .
Servicing the Hydraulic System 41. . . . . . . . . . . . . . .
Servicing the Planetary Gear Drive 43. . . . . . . . . . . .
Servicing the Battery 44. . . . . . . . . . . . . . . . . . . . . . .
Fuses and Circuit Breaker 45. . . . . . . . . . . . . . . . . . .
Servicing the Brake System 45. . . . . . . . . . . . . . . . . .
Wheels and Tires 45. . . . . . . . . . . . . . . . . . . . . . . . . .
Cutting Unit Lubrication 46. . . . . . . . . . . . . . . . . . . .
Blade Maintenance 46. . . . . . . . . . . . . . . . . . . . . . . . .
Blade Bolt Torque 47. . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Cutting Unit Blade 47. . . . . . . . . . . . .
Inspecting and Sharpening the Blade 48. . . . . . . . . . .
Inspecting and Adjusting Cutting Unit Belt Tension 49.
Replacing the Blade Drive Belts 49. . . . . . . . . . . . . .
Separating Cutting Units from Traction Unit 51. . . . .
Checking and Correcting Cutting Blade Mismatch 51
Adjusting the Winglet Stabilizers 52. . . . . . . . . . . . .
Adjusting Traction Control Neutral 53. . . . . . . . . . . .
Adjusting the Traction (Neutral) Switch 53. . . . . . . .
Adjusting the Traction Control Rod 54. . . . . . . . . . . .
Cylinder Head Bolts 54. . . . . . . . . . . . . . . . . . . . . . . .
Engine Valve Clearance 54. . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 55. . . . . . . . . . . . . . . . . . . . . . . .
Controller Electrical Schematic 56. . . . . . . . . . . . . . .
Hydraulic Schematic 57. . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 60. . .