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Toro Groundsmaster 3500 30807 User Manual

Toro Groundsmaster 3500 30807
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Form No. 14209SL Rev C
Groundsmaster
®
3500
(Models 30807 and 30809)
Original Instructions (EN)

Table of Contents

Questions and Answers:

Toro Groundsmaster 3500 30807 Specifications

General IconGeneral
BrandToro
ModelGroundsmaster 3500 30807
CategoryLawn Mower
LanguageEnglish

Summary

Chapter 1 Safety

General Safety Instructions

Essential safety guidelines for operating the machine safely during operation, transport, and maintenance.

Jacking Instructions

Procedures for safely lifting and supporting the machine using correct blocks, hoists, and jacks.

Safety and Instruction Decals

Information on locating and maintaining safety and instruction decals on the machine for awareness.

Chapter 2 Product Records and Maintenance

Product Records

Guidance on inserting operator's manual and parts catalog for record-keeping.

Maintenance

Information on maintenance procedures and service intervals covered in the Operator's Manual.

Equivalents and Conversions

Tables for converting between different units of measurement for technical specifications.

Torque Specifications

Recommended fastener torque values for installation and tightening of components.

Chapter 3 Kubota Diesel Engine

SPECIFICATIONS

Detailed specifications for the Kubota diesel engine, including bore, stroke, displacement, and oil types.

INTRODUCTION

Overview of the chapter's content covering specifications, maintenance, troubleshooting, and repair of the diesel engine.

SERVICE AND REPAIRS

Procedures for servicing and repairing major engine components like the air cleaner, muffler, fuel system, and radiator.

Chapter 4 Kubota Gasoline Engine

SPECIFICATIONS

Detailed specifications for the Kubota gasoline engine, including bore, stroke, displacement, and fuel type.

INTRODUCTION

Overview of the chapter's content covering specifications, maintenance, troubleshooting, and repair of the gasoline engine.

SERVICE AND REPAIRS

Procedures for servicing and repairing engine components like the air cleaner, muffler, fuel system, and radiator.

Fuel Evaporative Control System

Explanation of the fuel evaporative control system's function to collect and store emissions.

Carbon Canister Removal

Steps for removing the carbon canister and associated components of the EVAP system.

Carbon Canister Installation

Steps for installing removed EVAP components, ensuring proper hose connections.

Radiator/Hydraulic Fluid Cooler

Procedures for removing and installing the radiator and hydraulic fluid cooler assembly.

Engine Removal

Detailed steps for removing the engine from the machine, including disconnecting various systems.

Engine Installation

Detailed steps for installing the engine into the machine, including connecting all systems.

Chapter 5 Hydraulic System

SPECIFICATIONS

Specifications for hydraulic components including pumps, motors, valves, filters, and fluid capacity.

GENERAL INFORMATION

General information on hydraulic system operation, pressure relief, and component failure effects.

SPECIAL TOOLS

Lists and descriptions of special tools required for hydraulic system testing and service.

HYDRAULIC SCHEMATICS

Diagrams illustrating the hydraulic system's layout and component connections for troubleshooting.

HYDRAULIC FLOW DIAGRAMS

Diagrams showing fluid flow paths for various hydraulic circuits during operation.

TROUBLESHOOTING

A chart detailing common hydraulic system problems and their possible causes.

TESTING

Procedures and precautions for testing hydraulic system components and circuits.

ADJUSTMENTS

Procedures for adjusting hydraulic system components like valves and linkages.

SERVICE AND REPAIRS

General precautions and procedures for removing, installing, and servicing hydraulic system components.

Chapter 6 Electrical System

GENERAL INFORMATION

General information on electrical system components, manuals, and the Standard Control Module (SCM).

Kubota Diesel Engine − Electrical Components

Lists electrical components of the Kubota diesel engine, including glow plugs and alternator.

Kubota Gasoline Engine − Electrical Components

Lists electrical components of the Kubota gasoline engine, including ECU and sensors.

SPECIAL TOOLS

Lists and descriptions of special tools required for electrical system testing and service.

TROUBLESHOOTING

A chart detailing common electrical system problems and their possible causes.

ELECTRICAL SYSTEM QUICK CHECKS

Procedures for performing quick checks on the battery and charging system.

STANDARD CONTROL MODULE (SCM)

Information on the SCM, its inputs, outputs, and logic chart for machine operation.

COMPONENT TESTING

Procedures for testing various electrical components like the ignition switch and relays.

Ignition Switch

Testing procedure for the ignition switch to verify continuity in different positions.

Glow Controller (Diesel Engine Only)

Operation and checks for the glow plug controller on diesel engines.

Glow Relay (Diesel Engine Only)

Testing procedure for the glow plug relay on diesel engines.

Start/PWR/ENG ETV/Fuel Pump Relays (Gasoline Engine Only)

Testing procedures for relays related to starting, fuel pump, and ETV on gasoline engines.

Hour Meter

Description of the hour meter and how to check its operation.

Diode Assemblies

Information on diode assemblies used for circuit protection and their testing.

CAN- bus Termination Resistor (Gasoline Engines Only)

Testing procedure for the CAN- bus termination resistor on gasoline engines.

Indicator Lights

Explanation and testing of various indicator lights on the machine.

PTO Switch

Testing procedures for the PTO switch to verify continuity in engage and disengage positions.

Neutral Switch

Testing and adjustment procedure for the neutral switch on the traction pedal.

Seat Switch

Testing procedure for the seat switch to verify continuity based on operator presence.

Parking Brake and Transport/Mow Switches

Testing procedures for parking brake and transport/mow switches.

Fuses

Identification and testing procedures for the fuses in the electrical system.

Fusible Links

Identification and testing procedures for fusible links used for circuit protection.

High Temperature Warning and Shutdown Switches (Diesel Engines Only)

Testing procedure for high temperature switches on diesel engines.

Engine Oil Pressure Switch

Testing procedure for the engine oil pressure switch.

Fuel Pump (Diesel Engine Only)

Operational test and specifications for the fuel pump on diesel engines.

Fuel Pump (Gasoline Engine Only)

Fuel pump test procedure and specifications for gasoline engines.

Fuel Stop Solenoid (Diesel Engine Only)

Testing procedure for the fuel stop solenoid on diesel engines.

Electronic Throttle Control (Gasoline Engine Only)

Information on testing the electronic throttle control system on gasoline engines.

Hydraulic Cartridge Solenoid Valve Coils

Testing procedure for hydraulic cartridge solenoid valve coils.

SERVICE AND REPAIRS

Procedures for servicing and repairing electrical components, including battery care.

Battery Care

Guidelines for proper battery care, cleaning, and maintenance to ensure longevity.

Battery Service

Procedures for battery removal, installation, inspection, and testing.

Chapter 7 Wheels, Brakes, and Chassis

SPECIFICATIONS

Specifications for tire pressure and wheel lug nut torque.

SPECIAL TOOLS

Information on special tools, specifically the wheel hub puller, used for chassis service.

ADJUSTMENTS

Procedures for adjusting critical chassis components like brakes and lift arms.

Adjust Brakes

Step-by-step instructions for checking and adjusting the machine's brakes.

Adjust Front Lift Arms

Procedures for adjusting the clearance of the front lift arms and related components.

Adjust Front Lift Arm Carrier Stop Bracket Assembly

Steps for adjusting the front lift arm carrier stop bracket assembly for proper actuator movement.

Adjust Rear Lift Arm

Procedure for adjusting the rear lift arm clearance to eliminate clunking noises.

SERVICE AND REPAIRS

Procedures for servicing and repairing chassis-related components like seats and wheel assemblies.

Standard Seat

Removal and installation procedures for the standard seat assembly.

Deluxe Seat

Removal and installation procedures for the deluxe seat assembly.

Front Wheel and Brake

Procedures for removing and installing the front wheel and brake assembly.

Rear Fork and Wheel

Procedures for removing and installing the rear fork and wheel assembly.

Brake Lever Linkages

Exploded view and component list for brake lever linkages.

Steering Column

Exploded view and component list for the steering column assembly.

Front Lift Arms

Exploded view and component list for the front lift arms.

Rear Lift Arm

Exploded view and component list for the rear lift arm.

Sidewinder Carrier

Procedures for disassembling and assembling the sidewinder carrier.

Chapter 8 Cutting Decks

SPECIFICATIONS

Specifications for cutting decks, including mounting, construction, height-of-cut, and weight.

GENERAL INFORMATION

General information and safety precautions related to the cutting decks.

TROUBLESHOOTING

Factors affecting the quality of cut and troubleshooting steps for poor cutting performance.

Factors That Can Affect Quality of Cut

A list of factors like engine speed, blade condition, and grass conditions that impact cutting quality.

SPECIAL TOOLS

Lists and descriptions of special tools required for servicing cutting deck components.

ADJUSTMENTS

Procedures for adjusting cutting deck components, such as blade stopping time.

Blade Stopping Time

Procedure for verifying and adjusting the blade stopping time after PTO disengagement.

SERVICE AND REPAIRS

Procedures for servicing and repairing cutting deck components, including blade spindles and rollers.

Blade Spindle Assembly

Exploded view and part list for the blade spindle assembly.

Blade Spindle Service

Procedures for disassembling and assembling the blade spindle.

Rear Roller

Exploded view and part list for the rear roller assembly.

Rear Roller Service

Procedures for disassembling and assembling the rear roller.

Front Roller Service

Procedures for disassembling and assembling the front roller.

Cutting Deck Carrier Frame

Exploded view and part list for the cutting deck carrier frame.

Chapter 9 Foldout Drawings

ELECTRICAL DRAWING DESIGNATIONS

Abbreviations and color codes used for wire harness identification in electrical schematics.

HYDRAULIC SCHEMATICS

Hydraulic schematics for the Groundsmaster 3500-D model, showing component layout and connections.

ELECTRICAL SCHEMATICS AND DIAGRAMS

Electrical schematic and harness diagrams for the Groundsmaster 3500-D and 3500-G models.

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