Toro power max 1028 User Manual

FormNo.3369-561RevA
PowerMaxHeavyDuty926/928/1028OXE
Snowthrower
ModelNo.38820—SerialNo.313000001andUp
ModelNo.38822—SerialNo.313000001andUp
ModelNo.38824—SerialNo.313000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeownersorprofessional,hiredoperators.Itis
designedforremovingsnowfrompavedsurfaces,such
asdrivewaysandsidewalks,andothersurfacesfor
trafconresidentialorcommercialproperties.Itisnot
designedforremovingmaterialsotherthansnow.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
machinedamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comformachine
andaccessoryinformation,helpndingadealer,ortoregister
yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.Figure1identiesthelocationofthe
modelandserialnumbersonthemachine.Writethenumbers
inthespaceprovided.
ST
OP
G016493
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3369-561*A

Toro power max 1028 Specifications

General

Brand	Toro
Model	power max 1028
Category	Snow Blower
Language	English

Summary

Introduction

Model and Serial Number Location

Identifies the location of the model and serial numbers on the machine.

Safety Alert Symbol

Explains the meaning and purpose of the safety alert symbol used in the manual.

Safety Guidelines

Training Guidelines

Instructions on understanding and following manual procedures for safe operation.

Preparation for Operation

Steps to take before starting the machine, including area inspection and safety gear.

Safe Operation Practices

Rules and precautions for operating the snowthrower safely.

Clearing a Clogged Discharge Chute

Warning: Clogged Chute Safety

Emphasizes the danger of using hands to clear a clogged chute and provides a warning.

Maintenance and Storage Information

Toro Snowthrower Specific Safety

Lists safety information specific to Toro snowthrower machines.

Machine Specifications

Sound Pressure Levels

Details the sound pressure levels measured at the operator's ears.

Sound Power Levels

Provides the guaranteed sound power levels for the snowthrower.

Vibration Levels

Lists the measured vibration levels for the operator's hands.

Safety and Instructional Decals

Shows and describes various safety and instructional decals found on the machine.

Control Panel and Operation Symbols

Lever and Control Identification

Identifies and explains the function of various levers and controls on the machine.

Engine Starting Sequence

Illustrates the steps and symbols involved in starting the engine.

Setup Procedures

Loose Parts Verification

A chart to verify that all necessary parts have been shipped for setup.

Initial Setup Steps

Installing the Upper Handle

Instructions and parts needed to install the upper handle assembly.

Connecting Wheel Clutch Cables

Steps for routing and connecting the wheel clutch cable ends to the levers.

Traction Control Installation

Installing the Traction Control Linkage

Detailed steps for installing the traction control linkage using specific parts.

Chute Control Setup

Installing the Chute Control Rod

Instructions for connecting the chute control rod to the machine's controls.

Electrical Setup

Connecting Headlight Wiring

Procedure for connecting the wire to the headlight and securing it with a cable tie.

Pre-Operation Checks

Filling Engine with Oil

Instructions on checking and filling the engine with the correct type and amount of oil.

Checking Tire Pressure

Guidance on adjusting tire pressure from factory settings for optimal use.

Checking Skids and Scraper

Instructions to check the skids and scraper for proper height and condition.

Traction Drive System Check

Verifying Forward Traction

Procedure to ensure the machine moves forward correctly when the traction lever is engaged.

Verifying Reverse Traction

Procedure to ensure the machine moves backward correctly when the traction lever is engaged.

Product Overview and Initial Operation

Machine Component Identification

Identifies key components of the snowthrower using diagrams.

Filling the Fuel Tank Safely

Crucial safety instructions for filling the fuel tank due to gasoline hazards.

Starting the Engine Procedures

Fuel and Ignition Preparation

Steps involving checking oil, opening fuel valve, and inserting ignition key.

Fueling Precautions

Guidelines for using correct fuel types and avoiding potential issues.

Engine Starting Sequence

Primer and Choke Operation

Instructions on using the primer and setting the choke based on temperature.

Throttle and Starting Method

Steps for setting the throttle and using the recoil starter or electric starter.

Stopping the Engine

Engine Shutdown Procedure

Detailed steps for safely stopping the engine and securing the machine.

Electrical Safety Precautions

Warnings and guidance regarding the electric starter cord and potential hazards.

Operating the Drive System

Engaging and Disengaging Traction

Instructions on how to use the traction lever for self-propelling the machine.

Using Wheel Clutch Levers for Steering

Explains how to use wheel clutch levers for maneuvering and turning.

Adjusting Machine Speed

Details on selecting from the 6 forward and 2 reverse gears using the speed selector.

Auger and Chute Operation

Engaging Auger/Impeller Drive

How to engage the auger and impeller drive using the right-hand lever.

Operating the Quick Stick®

Instructions for using the Quick Stick to control the discharge chute and deflector.

Moving Discharge Chute and Deflector

Specific actions to move the discharge chute left/right and deflector up/down.

Operational Procedures and Tips

Unclogging the Discharge Chute

Methods and safety warnings for clearing a clogged discharge chute.

Preventing Freeze-up

Advice on preventing controls and parts from freezing in cold conditions.

General Operating Tips

Important advice for efficient and safe operation, including throttle use and gear selection.

Maintenance Overview

Recommended Maintenance Schedule

A schedule outlining maintenance tasks based on operating hours and time intervals.

Preparing for Maintenance

Steps to ensure the machine is safe and ready for maintenance procedures.

Checking Engine Oil Level

Daily procedure to check the engine oil level and add oil if necessary.

Component Adjustments and Checks

Checking and Adjusting Skids

Procedure to adjust skids to prevent auger contact with surfaces and compensate for wear.

Checking and Adjusting Traction Cable

Steps to adjust the traction cable if the drive system is not functioning correctly.

Checking Auger Gearbox Oil Level

Yearly procedure to check the oil level in the auger gearbox.

Engine Oil Change

Changing the Engine Oil

Detailed instructions on how to drain and refill the engine oil.

Component Replacement and Adjustment

Replacing the Spark Plug

Instructions and safety warnings for replacing the spark plug.

Adjusting Discharge Chute Latch

Procedure to adjust the chute latch for proper locking and unlocking of the discharge chute.

Belt and Bulb Replacement

Replacing Drive Belts

Guidance on when to have drive belts replaced by an authorized dealer.

Replacing the Headlight Bulb

Step-by-step instructions for replacing the headlight bulb.

Storage Procedures

Storage Safety Warnings

Important safety warnings related to storing the machine, especially regarding fuel.

Preparing for Storage

Steps to prepare the machine for long-term storage, including fuel system preparation.

Removing from Storage

Instructions for preparing the machine after a period of storage.

Troubleshooting Engine Issues

Electric Starter Not Turning

Possible causes and corrective actions for electric starter problems.

Engine Start/Run Problems

Diagnosing and fixing issues related to the engine not starting or running roughly.

Troubleshooting Performance Issues

Poor Snow Discharge or No Discharge

Solutions for the machine discharging snow poorly or not at all.

Chute Lock and Movement Issues

Troubleshooting steps for discharge chute latch and movement problems.

Snow Clearing Performance

Addressing issues where the machine does not properly clear snow off the surface.

International Distributor Information

Privacy Policy Information

European Privacy Notice Details

Information regarding the processing of personal data under European privacy laws.

Australian Consumer Law Rights

Details of Australian Consumer Law rights related to the product.

Toro Product Warranty Information

Warranty Coverage Conditions

Details the products covered and the warranty periods for each.

Owner's Maintenance Responsibilities

Outlines the owner's duty to perform routine maintenance as per the manual.

Obtaining Warranty Service

Procedures for contacting sellers or Toro for warranty service.

Exclusions from Warranty Coverage

Lists items and conditions not covered by the express warranty.

General Warranty Conditions

Covers general terms and legal rights related to the warranty.