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Toshiba RAS-16NAV-E User Manual

Toshiba RAS-16NAV-E
96 pages
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FILE NO. SVM-05027-1
SERVICE MANUAL
AIR CONDITIONER
SPLIT WALL TYPE
RAS-13NKV-E / RAS-13NAV-E
RAS-13NKV-A / RAS-13NAV-A
June, 2005
RAS-16NKV-E / RAS-16NAV-E
RAS-16NKV-A / RAS-16NAV-A

Table of Contents

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Toshiba RAS-16NAV-E Specifications

General IconGeneral
CategoryAir Conditioner
TypeSplit System
Cooling Capacity4.5 kW
RefrigerantR410A
Power Supply220-240V, 50Hz
Energy Efficiency Ratio (EER)3.21
Coefficient of Performance (COP)3.61
Outdoor Unit Dimensions (WxHxD)780 x 550 x 290 mm
Indoor Unit Weight10 kg

Summary

Specifications

Unit Specifications

Details of unit specifications including capacity, power, and dimensions.

Operation Characteristic Curves

Graphs showing current vs. compressor speed for cooling and heating.

Capacity Variation by Temperature

Graphs illustrating capacity changes based on outdoor temperature.

Refrigerant R410A Safety and Handling

Safety During Installation and Servicing

Precautions for handling R410A refrigerant and its properties.

Refrigerant Piping Installation Materials

Information on copper pipes and joints suitable for R410A.

Piping Material Processing Procedures

Procedures and precautions for cutting and flaring pipes.

Tools and Refrigerant Procedures

Required Tools for R410A

Lists tools exclusive for R410A and general tools.

Recharging Refrigerant Procedure

Step-by-step procedure for recharging refrigerant.

Brazing Procedures and Materials

Brazing materials, flux, and methods to prevent oxidation.

Construction Views and Diagrams

Indoor Unit Construction View

Diagrams showing dimensions and mounting of the indoor unit.

Outdoor Unit Construction View

Diagrams showing dimensions and mounting of the outdoor unit.

Indoor Unit Wiring Diagram (13NKV)

Wiring diagram for the 13NKV indoor unit with failure diagnosis.

Indoor Unit Wiring Diagram (16NKV)

Wiring diagram for the 16NKV indoor unit with failure diagnosis.

Outdoor Unit Wiring Diagram

Wiring diagram for the outdoor unit.

Electrical Parts Specifications

Indoor Unit Electrical Parts (13NKV)

List of electrical components for the 13NKV indoor unit.

Indoor Unit Electrical Parts (16NKV)

List of electrical components for the 16NKV indoor unit.

Outdoor Unit Electrical Parts (13NAV)

List of electrical components for the 13NAV outdoor unit.

Outdoor Unit Electrical Parts (16NAV)

List of electrical components for the 16NAV outdoor unit.

Refrigerant Cycle and Operation Data

Refrigerant Cycle Diagram (13 Series)

Schematic of the refrigerant flow for 13 series models.

Refrigerant Cycle Diagram (16 Series)

Schematic of the refrigerant flow for 16 series models.

Operation Data (Cooling and Heating)

Table of operational data (pressure, temps) for cooling/heating.

Control Block Diagrams

Indoor Unit Control Block Diagram

Block diagram of the indoor unit's control system and functions.

Outdoor Unit Control Block Diagram

Block diagram of the outdoor unit's control system.

Operation Description and Controls

Outline of Air Conditioner Control

Overview of how the indoor and outdoor units control operation.

Capacity Control Methods

Control of capacity via compressor speed, current, and power factor.

Specific Operation Controls

Controls for prevent-freezing, PMV, and louver positioning.

Fan Control and Operation Modes

Control of indoor/outdoor fans and specific operation modes.

Cooling Operation Details

Detailed steps and logic for cooling mode operation.

DRY and Heating Operation Details

Detailed steps and logic for DRY and HEATING modes.

Automatic and Special Operation Modes

Operation in automatic, ECONO, SLEEP, and Hi POWER modes.

Quiet Operation and Troubleshooting

QUIET operation and automatic operation logic.

Temporary Operations and Auto Restart

Temporary Operation Modes

How to set temporary auto and cooling operations.

Auto Restart Function Setup

Steps to enable and disable the auto restart feature.

Filter Check Lamp and Reset

Indicator for filter cleaning and how to reset it.

Remote Control Functions

Remote Control Buttons and Functions

Description of each button and its function on the remote.

Remote Control Display Indicators

Explanation of the symbols and displays on the remote control.

Installation Safety Precautions

General Installation Safety Cautions

General safety precautions for installing the air conditioner.

Electrical Safety and Wiring

DANGER, WARNING, CAUTION statements for electrical safety.

Installation Procedures

Indoor/Outdoor Unit Installation Diagram

Diagrams showing correct placement and clearances for units.

Optional and Accessory Installation Parts

Lists of optional and included accessories for installation.

Installation and Servicing Tools

New tools required for R410A installation and servicing.

Indoor Unit Installation Guidelines

Guidelines for selecting location, cutting holes, and mounting.

Indoor Unit Electrical Work and Wiring

Requirements for connecting power and wiring the indoor unit.

Indoor Unit Piping and Drain Hose Installation

Procedures for forming pipes and installing the drain hose.

Indoor Unit Fixing and Drainage

Steps for securely mounting the indoor unit and drain hose.

Outdoor Unit Installation Place

Guidelines for selecting an appropriate location for the outdoor unit.

Outdoor Unit Refrigerant Piping Connection

Steps for flaring and connecting refrigerant pipes.

Outdoor Unit Evacuating Procedure

Procedure for evacuating air from the refrigerant circuit.

Outdoor Unit Wiring Connection

How to connect the outdoor unit's power supply and wiring.

Post-Installation Checks and Features

Gas leak test, test operation, and auto restart setting.

Troubleshooting and Diagnosis

Initial Confirmation and Non-Trouble Operations

Initial checks for power and normal operations mistaken for faults.

Primary Judgment Methods

Methods for initial troubleshooting diagnosis.

Indoor Unit Flashing LED Diagnosis

Interpreting indoor unit LED codes for self-diagnosis.

Remote Control Self-Diagnosis

Using the remote control for self-diagnosis and check codes.

Servicing Precautions and Remote Control Mode

Precautions during servicing and using remote service mode.

Troubleshooting by Symptom (Indoor Unit)

Troubleshooting flowchart for the indoor unit when power is off.

Indoor Unit Troubleshooting Confirmation

Confirmation steps for indoor PC board replacement issues.

Indoor Unit Preliminary Checks (16NKV)

Preliminary checks for the 16NKV indoor unit.

Indoor Fan Motor Troubleshooting (16NKV)

Confirmation steps if the indoor fan motor rotates alone.

Remote Control Troubleshooting Flowchart

Flowchart for diagnosing remote control issues.

Wiring Failure Diagnosis

Diagnosing issues related to wiring and signal communication.

Check Codes 1C and 1E Diagnosis

Diagnosing errors 1C and 1E related to miswiring or sensor issues.

Outdoor Unit Inverter Diagnosis

Flowchart for diagnosing inverter assembly issues.

Main Parts Checking Procedures

Procedures for checking the indoor unit's P.C. board.

PC Board and Component Checks

Step-by-step checks for PC boards and components.

Indoor Unit Parts Checking

Checking procedures for indoor unit components like sensors and motors.

Outdoor Unit Parts Checking

Checking procedures for outdoor unit components like compressor and fan motor.

Capacitor and Module Checking Methods

Methods for checking electrolytic capacitors and converter modules.

Outdoor Fan Motor Good or Bad Test

Procedure to test the outdoor fan motor's condition.

Main Parts Replacement Procedures

Indoor Unit Front Panel Replacement

Steps to remove and mount the indoor unit's front panel.

Indoor Unit Electrical Part Replacement

Steps to remove and mount the electrical part box.

Indoor Unit Horizontal Louver Replacement

Steps to remove and mount the horizontal louver.

Indoor Unit Heat Exchanger Replacement

Steps to remove and mount the heat exchanger.

Indoor Unit Fan Motor Replacement

Steps to remove and mount the indoor fan motor.

Indoor Unit Cross Flow Fan and Base Bearing

Steps to remove and mount the cross flow fan and base bearing.

Microcomputer Replacement

Procedure for replacing the microcomputer and related parts.

Outdoor Unit Common Procedures

General steps for detaching and attaching the outdoor unit's main parts.

Outdoor Unit Front Cabinet Replacement

Steps to detach and attach the outdoor unit's front cabinet.

Outdoor Unit Inverter Assembly Replacement

Steps to detach and attach the outdoor unit's inverter assembly.

Outdoor Unit Control Board Assembly Replacement

Steps to remove and replace the outdoor control board assembly.

Outdoor Unit Fan Motor and Compressor Replacement

Steps to remove and replace the outdoor fan motor and compressor.

Outdoor Unit Reactor Replacement

Steps to remove and replace the reactor.

Pulse Modulating Valve Coil and Fan Guard Replacement

Steps to detach/attach valve coil and remove/attach fan guard.

Temperature Sensor Replacement

Procedure for replacing temperature sensors.

Exploded Views and Parts Lists

Indoor Unit E-Parts Assembly

Exploded view and parts list for indoor unit electronic parts.

Indoor Unit Exploded View

Exploded view and parts list for the indoor unit assembly.

Outdoor Unit (13NAV) Exploded View

Exploded view and parts list for the 13NAV outdoor unit.

Outdoor Unit (16NAV) Exploded View

Exploded view and parts list for the 16NAV outdoor unit.

Outdoor Unit E-Parts Assembly

Exploded view and parts list for outdoor unit electronic parts.

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