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Toshiba RAS-M13UKCV-E User Manual

Toshiba RAS-M13UKCV-E
86 pages
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SERVICE MANUAL
FILE NO. SVM-03016
AIR-CONDITIONER
SPLIT TYPE
RAS-M10UKCV-E, RAS-M13UKCV-E, RAS-M16UKCV-E /
RAS-3M23YACV-E
R410A
June, 2003
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Toshiba RAS-M13UKCV-E Specifications

General IconGeneral
CategoryAir Conditioner
TypeSplit System
Cooling Capacity3.5 kW
Heating Capacity4.0 kW
RefrigerantR32
Power Supply220-240V, 50Hz
Energy Efficiency Ratio (EER)3.21
Coefficient of Performance (COP)3.61
Indoor Unit Dimensions (W x H x D)798 x 293 x 230 mm
Outdoor Unit Dimensions (W x H x D)780 x 550 x 290 mm
Indoor Unit Weight9 kg
Noise Level (Outdoor)50 dB(A)

Summary

Specifications

Specifications

Detailed technical specifications for the air conditioner units.

Specifications of Performance When Each Indoor Unit is Combined with Other Unit

Performance data for combinations of indoor units with the outdoor unit.

Operation Characteristic Curve

Graph illustrating the relationship between inverter frequency and current.

Capacity Variation Ratio According to Temperature

Charts showing how cooling capacity changes with temperature.

Electrical Data

Electrical specifications and data for the air conditioner components.

Refrigerant R410A

Safety During Installation/Servicing

Precautions and safety guidelines for handling refrigerant R410A during installation and service.

Refrigerant Piping Installation

Instructions and guidelines for installing refrigerant piping systems.

Piping Materials and Joints Used

Details on copper pipes and joints suitable for R410A refrigerant installations.

Processing of Piping Materials

Procedures and precautions for cutting and preparing piping materials.

Tools

List of essential tools required for R410A installation and servicing.

Recharging of Refrigerant

Step-by-step procedure for recharging refrigerant into the system.

Brazing of Pipes

Methods and materials for brazing refrigerant pipes.

Materials for Brazing

Details on various brazing filler materials and their properties.

Flux

Explanation of flux necessity and characteristics for brazing.

Brazing

Procedure for brazing pipes, focusing on oxidation prevention.

Construction Views

Indoor Unit

Detailed construction and dimensional views of the indoor unit.

Outdoor Unit

Detailed construction and dimensional views of the outdoor unit.

Wiring Diagram

Indoor Unit

Wiring diagram for the indoor unit, including color identification.

Outdoor Unit

Wiring diagram for the outdoor unit, including color identification.

Specifications of Electrical Parts

Indoor Unit

List of electrical parts and their specifications for the indoor unit.

Outdoor Unit

List of electrical parts and their specifications for the outdoor unit.

Refrigerant Cycle Diagram

Refrigerant Cycle Diagram

Schematic diagram illustrating the refrigerant flow within the system.

Operation Data

Table detailing operational data under various temperature conditions.

Control Block Diagram

Indoor Unit

Block diagram showing the control functions of the indoor unit.

Outdoor Unit (Inverter Assembly)

Block diagram of the outdoor unit's inverter assembly control system.

Operation Description

Outline of Air Conditioner Control

Overview of the air conditioner's capacity control and system operation.

Capacity Control

Explanation of how cooling capacity is controlled by compressor motor speed.

Current Release Control

Mechanism for controlling compressor motor speed to limit current draw.

Power Factor Improvement Control

Function to improve power factor and reduce power consumption.

Prevent-Freezing Control

System to prevent freezing of the indoor heat exchanger.

P. M. V. (Pulse Modulating Valve)

Control of refrigerant flow using the Pulse Modulating Valve.

Louver Control

Control of vertical air flow louvers for positioning and swing.

Indoor Fan Control (DC Fan Motor)

Operation of the indoor fan motor, including speed control.

Outdoor Fan Control (DC Fan Motor)

Control of the outdoor fan motor speed based on operating conditions.

Description of Operation Circuit

Explanation of the operational flow and logic of the air conditioner's circuits.

Fan Only Operation

Procedure for operating the unit in fan-only mode.

Cooling Operation

Procedure for initiating and operating the air conditioner in cooling mode.

DRY Operation

Procedure for operating the air conditioner in dehumidification (DRY) mode.

Auto Operation

Procedure for automatic mode selection based on outdoor temperature.

Temporary Operation

Description of temporary operating modes for the air conditioner.

Temporary Auto Operation

Details on starting temporary auto operation and its behavior.

Temporary Cooling Operation

Procedure for initiating temporary cooling operation with fixed settings.

Auto Restart Function

Explanation of the automatic restart feature after power interruption.

How to Set the Auto Restart

Instructions for enabling the auto restart function.

How to Cancel the Auto Restart

Instructions for disabling or canceling the auto restart function.

Remote control

Description of the remote control unit and its functions.

Remote control and its functions

Detailed explanation of each button and its function on the remote control.

Names and functions of indications on remote control

Explanation of the display indicators and symbols on the remote control.

Installation Procedure

Safety Cautions

General safety warnings and precautions for installation.

Installation/Servicing Tools

List of new tools required for R410A and their comparison with R22 tools.

Indoor unit

Procedures and guidelines for installing the indoor unit.

Accessory and Installation Parts

List of included accessories and parts for indoor unit installation.

Installation Place

Guidelines for selecting an appropriate installation location for the indoor unit.

Cutting a Hole and Mounting Installation Plate

Instructions for preparing wall openings and mounting the installation plate.

Electrical Work

Requirements and procedures for electrical connections during installation.

Wiring Connection

Step-by-step guide for connecting the indoor unit's wiring.

Piping and Drain Hose Installation

Procedures for installing piping and drain hoses for the indoor unit.

Indoor Unit Fixing

Steps for securely mounting the indoor unit onto the installation plate.

Drainage

Guidelines for proper drain hose installation and ensuring drainage.

Setting of Remote Controller Selector Switch

Procedure for setting the remote controller selector switch for multi-room installations.

Check and Test Operation

Steps for checking connections and performing test operation after installation.

Outdoor Unit

Procedures and guidelines for installing the outdoor unit.

Accessory and Installation Parts

List of included accessories and parts for outdoor unit installation.

Refrigerant Piping

Specific requirements for refrigerant piping, including pipe thickness and flare nuts.

Installation Place

Guidelines for selecting an appropriate installation location for the outdoor unit.

Optional Installation Parts (Local Supply)

List of optional parts available locally for installation.

Optional Installation Parts (Separate Sold)

List of optional parts sold separately.

Refrigerant Piping Connection

Detailed instructions for connecting refrigerant pipes, including flare nut sizes.

Installation

General installation considerations, including clearance and fixing bolts.

Evacuating

Procedure for evacuating air and moisture from the refrigerant system.

Electrical Work

Requirements for connecting the power cord and internal wiring.

Check and Test Operation

Final checks and test operations after installation, including leak detection.

Useful Functions

Description of useful functions, including self-diagnosis by LED indication.

Miswiring (Mispiping) Check

Procedure for checking and verifying correct wiring and piping connections.

How to Diagnose the Trouble

First Confirmation

Initial checks for power supply and voltage to confirm basic operation.

Confirmation of Power Supply

Verifying the operation of the power breaker.

Confirmation of Power Voltage

Checking if the power voltage is within the specified operating range.

Operation Which is not a Trouble (Program Operation)

Identifying normal operational programs that might be mistaken for faults.

Primary Judgment

Methods for initial troubleshooting and fault diagnosis.

Judgment by Flashing LED of Indoor Unit

Interpreting flashing LED codes on the indoor unit for self-diagnosis.

Self-Diagnosis by Remote Control (Check Code)

Using the remote control to access and interpret self-diagnosis check codes.

How to use remote control in service mode

Instructions for operating the remote control in service mode for diagnosis.

Operation Control by Rated Frequency in Service Mode

Controlling unit operation by rated frequency while in service mode.

Caution at Servicing

Important safety cautions to observe during servicing operations.

Judgement of Trouble by Every Symptom

Troubleshooting based on specific symptoms observed in the unit.

Indoor unit (Including remote controller)

Troubleshooting guide for symptoms related to the indoor unit and remote controller.

Wiring Failure (Interconnecting and Serial Signal Wire)

Diagnosing problems related to wiring failures and signal communication.

Trouble Diagnosis by Outdoor LED

Interpreting LED indicators on the outdoor unit for fault diagnosis.

How to Diagnose Trouble in Outdoor Unit

Summarized diagnosis procedures for the outdoor unit's inverter assembly.

Summarized Inner Diagnosis of Inverter Assembly

Flowchart for diagnosing issues within the outdoor unit's inverter assembly.

How to Check Simply the Main Parts

Procedures for checking the basic functionality of main components.

How to Check the P.C. Board (Indoor Unit)

Steps for checking the indoor unit's P.C. board for defects.

P.C. Board Layout

Diagrams showing the layout of components on the P.C. boards.

Indoor Unit (Other Parts)

Checking procedures for other indoor unit parts like sensors and motors.

Outdoor Unit

Checking procedures for outdoor unit components like compressor and fan motor.

Checking Method for Each Part

Methods for checking the condition of specific electronic parts like capacitors and IGBTs.

How to Simply Judge Whether Outdoor Fan Motor is Good or Bad

Procedure to determine the operational status of the outdoor fan motor.

How to Replace the Main Parts

Indoor Unit

Procedures for replacing main parts of the indoor unit.

Microcomputer

Procedure for replacing the microcomputer unit.

Outdoor Unit

Procedures for replacing main parts of the outdoor unit.

Exploded Views and Parts List

Indoor Unit (1)

Exploded view and parts list for the indoor unit.

P.C. Board Layout

Layout diagrams of the P.C. boards for troubleshooting and replacement.

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