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Toyota 8FDU30 User Manual

Toyota 8FDU30
618 pages
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SECTION INDEX
NAME
SECTION
GENERAL
0
ENGINE - CHASSIS
1
4Y-E REPAIR
1.1
1DZ-II REPAIR
1.2
4Y-E LPG DEVICE REPAIR
1.3
TRANSMISSION (Pn1•2•3 / Cu2•3)
2
TRANSMISSION (Cu1 Ton Series)
2.1
PROPELLER SHAFT
3
DIFFERENTIAL
4
FRONT AXLE
5
REAR AXLE
6
STEERING
7
BRAKE
8
BODY
9
MATERIAL HANDLING SYSTEM
10
MAST
11
CYLINDER
12
OIL PUMP
13
OIL CONTROL VALVE
14
MINI LEVER - JOYSTICK
15
SAS / OPS
16
SSTLIST - SERVICE STANDARDS LIST
17
MULTIFUNCTION DISPLAY DX (OPTIONAL)
18
ELECTRICAL SYSTEM TROUBLESHOOTING [except Cu1]
19
ELECTRICAL SYSTEM TROUBLESHOOTING [Cu1 ton series]
19.1
WIRING DIAGRAM
E
SERVICE INFORMATION BULLETINS SIB

Table of Contents

Other manuals for Toyota 8FDU30

Questions and Answers:

Toyota 8FDU30 Specifications

General IconGeneral
Engine TypeDiesel
Tire TypePneumatic
Load Capacity3000 kg
Load Center500 mm
Mast Type3-Stage
Lift Height3000 mm

Summary

ENGINE

ENGINE ASSY

Details on the engine assembly and its removal/installation.

ENGINE OVERHAUL (4Y-M)

ENGINE OVERHAUL (4Y-E)

FUEL SYSTEM (4Y-M)

COOLING SYSTEM

WATER PUMP

Components of the water pump.

REMOVAL AND INSTALLATION

Procedure for removing and installing the water pump.

LUBRICATION SYSTEM

ENGINE OIL·OIL FILTER REPLACEMENT

Procedure for replacing engine oil and oil filter.

OIL PUMP

Components of the oil pump.

IGNITION SYSTEM (4Y-M)

IGNITION SYSTEM (4Y-E)

DISTRIBUTOR

Components of the distributor.

IGNITER

General information and inspection of the igniter.

STARTING SYSTEM

REMOVAL·INSPECTION·INSTALLATION

Procedure for removing, inspecting, and installing the starter motor.

DISASSEMBLY·INSPECTION·REASSEMBLY

Detailed procedures for disassembling and reassembling the starter motor.

STARTER MOTOR

Components of the starter motor.

REMOVAL, INSPECTION AND INSTALLATION

Procedure for removing, inspecting, and installing the starter motor.

CHARGING SYSTEM

ALTERNATOR

Components and electrical circuit diagram of the alternator.

DISASSEMBLY, INSPECTION AND REASSEMBLY

Detailed procedures for disassembling and reassembling the alternator.

APPENDIX

SERVICE STANDARDS

Service standards for engine overhaul components.

ENGINE BODY

Service standards for engine body components.

ENGINE OVERHAUL

Service standards for cylinder head, valve guide bushing, and valve.

FUEL SYSTEM

Service standards for fuel system components.

COOLING SYSTEM

Service standards for thermostat and oil pump.

LUBRICATION SYSTEM

Service standards for lubrication system components.

IGNITION SYSTEM

Service standards for ignition system components.

STARTING SYSTEM

Service standards for starter motor and commutator.

CHARGING SYSTEM

Service standards for alternator components.

TROUBLESHOOTING

TECHNICAL TROUBLE

Classification of engine malfunctions by three diesel engine elements.

ENGINE DOES NOT CRANK NORMALLY

Troubleshooting steps when the starter motor does not respond or makes unusual noise.

ENGINE DOES NOT START EASILY OR DOES NOT START AT ALL

Troubleshooting for engine starting issues related to preheating and injection.

ENGINE MALFUNCTIONS OR STOPS WHILE IDLING

Troubleshooting steps for engine rough running or stalling during idling.

CANNOT ACCELERATE SMOOTHLY

Troubleshooting steps for poor acceleration and hesitation.

INSUFFICIENT OUTPUT

Troubleshooting steps for insufficient engine output.

ENGINE OVERHAUL (1DZ-II Repair)

CYLINDER HEAD

Components and procedures related to the cylinder head.

CYLINDER BLOCK

Components and procedures related to the cylinder block.

FUEL SYSTEM (1DZ-II Repair)

INJECTION NOZZLE

Components and procedures for the injection nozzle.

INJECTION PUMP

Specifications and components of the injection pump.

ELECTRICAL TROUBLESHOOTING

DIAGNOSIS (SELF DIAGNOSIS FUNCTION)

Explanation of the self-diagnosis function and error codes.

ABOUT TROUBLE SHOOTING BY ERROR CODES

Information on troubleshooting based on error codes.

TABLE OF DIAGNOSIS CODES

Table of diagnosis codes and their corresponding phenomena.

TROUBLESHOOTING BY SYMPTOMS

Troubleshooting guide based on vehicle symptoms.

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