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Toyota 8FDU20 User Manual

Toyota 8FDU20
618 pages
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SECTION INDEX
NAME
SECTION
GENERAL
0
ENGINE - CHASSIS
1
4Y-E REPAIR
1.1
1DZ-II REPAIR
1.2
4Y-E LPG DEVICE REPAIR
1.3
TRANSMISSION (Pn1•2•3 / Cu2•3)
2
TRANSMISSION (Cu1 Ton Series)
2.1
PROPELLER SHAFT
3
DIFFERENTIAL
4
FRONT AXLE
5
REAR AXLE
6
STEERING
7
BRAKE
8
BODY
9
MATERIAL HANDLING SYSTEM
10
MAST
11
CYLINDER
12
OIL PUMP
13
OIL CONTROL VALVE
14
MINI LEVER - JOYSTICK
15
SAS / OPS
16
SSTLIST - SERVICE STANDARDS LIST
17
MULTIFUNCTION DISPLAY DX (OPTIONAL)
18
ELECTRICAL SYSTEM TROUBLESHOOTING [except Cu1]
19
ELECTRICAL SYSTEM TROUBLESHOOTING [Cu1 ton series]
19.1
WIRING DIAGRAM
E
SERVICE INFORMATION BULLETINS SIB

Table of Contents

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Questions and Answers:

Toyota 8FDU20 Specifications

General IconGeneral
Model8FDU20
CategoryForklifts
Power TypeDiesel
Tire TypePneumatic
Load Capacity2000 kg
Load Center500 mm
Engine ModelToyota 1DZ
Engine Power36 kW
Overall Width1150 mm
Overall Height2070 mm
Travel Speed (loaded/unloaded)18/19 km/h / 11/12 mph
Lift Speed (loaded/unloaded)520/560 mm/s / 20/22 in/s

Summary

GENERAL

SPECIFICATIONS

Details vehicle specifications, including engine and transmission types.

OPERATIONAL TIPS

Offers guidance on safe operation, tactful procedures, and troubleshooting basics.

RECOMMENDED LUBRICANT QUANTITY & TYPES

Details recommended lubricants, quantities, and types for different vehicle systems.

PERIODIC MAINTENANCE

Outlines scheduled maintenance tasks, inspection methods, and replacement intervals.

ENGINE

ENGINE MAIN PARAMETERS

Lists key performance and specification parameters for gasoline and diesel engines.

ENGINE ASSY

Details the engine assembly, including components and removal/installation procedures.

ENGINE INSPECTION·ADJUSTMENT

Covers inspection and adjustment of engine speed, ignition timing, and other parameters.

TROUBLESHOOTING

Lists common engine malfunctions, their causes, and troubleshooting steps.

ENGINE OVERHAUL (4Y-M)

ENGINE TUNE-UP

Covers V-belt tension, valve clearance, idling speed, and compression adjustments.

ENGINE OVERHAUL (4Y-E)

CYLINDER HEAD

Shows cylinder head components and procedures for service.

TIMING GEAR

Illustrates timing gear components and outlines disassembly/reassembly steps.

CYLINDER BLOCK

Details cylinder block components and procedures for disassembly, inspection, and reassembly.

ENGINE ADJUSTMENT

Covers V-belt tension, idle speed, and ignition timing adjustments.

FUEL SYSTEM (4Y-M)

INJECTION PUMP

Lists injection pump specifications and components, with procedures for removal, disassembly, and adjustment.

ADJUSTMENT

Covers various adjustments for the injection pump, including lever settings and pressure.

FUEL SYSTEM (4Y-E)

THROTTLE BODY

Shows throttle body components and outlines removal/installation.

INJECTOR

Details injector components and procedures for removal, inspection, and installation.

COOLING SYSTEM

LUBRICATION SYSTEM

OIL PRESSURE INSPECTION

Covers inspection of engine oil and measurement of oil pressure.

IGNITION SYSTEM (4Y-M)

IGNITION SYSTEM (4Y-E)

STARTING SYSTEM

CHARGING SYSTEM

DISASSEMBLY, INSPECTION AND REASSEMBLY

Outlines disassembly, inspection, and reassembly of the alternator.

APPENDIX

SERVICE STANDARDS

Lists service standards for engine components.

ENGINE OVERHAUL

Contains service standards for engine overhaul.

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