Toyota 8FDU20 User Manual

2-35
DISASSEMBLY, INSPECTION AND REASSEMBLY
Disassembly and reassembly procedure
The reassembly procedure is the reverse of the disassembly procedure.
Procedure
I Item I Disassembly I Inspection / Reassembly
1 I Cylinder head assembly I see p.2-10 I t I t
2 1 Timing gear parts I see p.2-20 I t I t
3 1 Oil strainer I I I
4 1 Rear oil seal retainer with oil seal I I I
5 / Rear oil seal I I / [point 121
6 1 Measure the thrust clearance of the connecting rod. 1
7 1 Connecting rod cup with bearing I I [Point 21 1 [Point 111
10 1 Measure the thrust clearance of the crankshaft. / ( [point 51 1
8
9
13 1 oil regulator I I I
Piston with connecting rod
Piston disassembly
11
12
[Point 31
Crankshaft cap, bearing, thrust washer
Crankshaft
[Point 41
[Point 61
[Point 101
[Point 91
[Point 71
[Point 81
1DZ-II Repair
Section 1.2.2

Toyota 8FDU20 Specifications

General

Model	8FDU20
Category	Forklifts
Power Type	Diesel
Tire Type	Pneumatic
Load Capacity	2000 kg
Load Center	500 mm
Engine Model	Toyota 1DZ
Engine Power	36 kW
Overall Width	1150 mm
Overall Height	2070 mm
Travel Speed (loaded/unloaded)	18/19 km/h / 11/12 mph
Lift Speed (loaded/unloaded)	520/560 mm/s / 20/22 in/s