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Toyota HILUX ‘A’ DECK - Header Bar Mounting and Sealing; Header Bar Placement and Marking

Toyota HILUX ‘A’ DECK
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Hard Tonneau Cover, A-Deck
Accessory Part No. PZQ70-89870
TC0403c
Page 7 of 34Accessory Part No. PZQ70-89870ISSUE 4: 09/10/18
9. Apply masking tape to the inside edge of the tub rail as shown. Measuring from the rear edge of the front bar, mark and
centre punch the indicated positions on the inside of the rail as shown. Repeat for the other side of the tub.
See Dia #9.
FRONT
TUB
PANEL
FRONT
MASKING TAPE
1368mm
1298mm
910mm
824mm
789mm
28mm
28mm
SIDE VIEW
2 3 4
CB B
A
A
1
TUB
Ø5.5mm
4
8. Place the header bar centrally on the front tub rail. Mark the 7 holes position from the header bar. Use a hole puncher
to punch through the foam tape on the top four holes. Drill the 7 pre-marked holes with 5.5mm drill bit. Apply Rust Inhibitor
to all drilled holes. See Dia #8.
7. Using a file (1) de-bur the hole (2) and remove any rough or sharp edges. Apply rust inhibitive compound around the
edges of the hole. See Dia #7.
Diagram #7
Diagram #8
Diagram #9
2
1
2

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