Tracker Off-Road 600 - Checking;Adjusting Headlight Aim

65
MOD096
2. Remove the old H4 bulb by unlock-
ing the spring; then insert the new
bulb into headlight assembly and lock
the spring to secure the bulb.
MOD097A
3. Install the rubber boot making sure it
is sealed around the bulb and connect
the wire harness.
MOD098A
4. Adjust the headlight (see Checking/
Adjusting Headlight Aim in this sub-
section).
Checking/Adjusting
Headlight Aim
The headlights can be adjusted vertically
and horizontally. The geometric center of
the HIGH beam light zone is to be used
for vertical and horizontal aiming.
1. Position the ATV on a level floor so
the headlights are approximately 20 ft
(6.1 m) from an aiming surface (wall
or similar aiming surface).
0748-548
 NOTE: There should be an aver-
age operating load on the ATV when
adjusting the headlight aim.
2. Measure the distance from the floor to
the mid-point of each headlight.
3. Using the measurements obtained in
step 2, make horizontal marks on the
aiming surface.
4. Make vertical marks which intersect
the horizontal marks on the aiming sur-
face directly in front of the headlights.
5. Switch on the lights. Make sure the
HIGH beam is on. DO NOT USE
LOW BEAM.
6.
Observe each headlight beam aim.
Proper aim is when the most intense
beam is centered on the vertical
mark 2 in. (5 cm) below the horizon-
tal mark on the aiming surface.
7. With a 10 mm wrench, turn the
headlight adjuster clockwise to
adjust the beam down or counter-
clockwise to adjust the beam up.
CAUTION
When replacing the headlight bulb,
be careful not to touch the glass por-
tion of the bulb. Grasp the new bulb
with a clean rubber gloves.