TrailMaster CHALLENGER200E-X - Maintenance Schedule Details

29
ITEM
ROUTINE
Which ever
Comes First
INITIAL
EVERY
Month
1
3
6
6
12
KM
(MI)
320
(200)
1200
(750)
2400
(1500)
2400
(1500)
4800
(3000)
Hours
20
75
150
150
300
Spark Plug
Check condition :Adjust gap and clean Replace if
necessary
YES
YES
YES
YES
YES
Carburetor
Check idle speed/starter operation
Adjust if necessary
YES
YES
YES
YES
Crankcase breather
system
Check breather hose for cracks or damage
Replace if necessary
YES
YES
YES
Exhaust System
Check for leakage
Replace gasket if necessary Tighten if necessary
YES
YES
YES
Sparks arrester
Clean
YES
YES
YES
Fuel Line
Check fuel hose for cracks or damage
Replace if necessary
YES
YES
YES
Front Brake
Check operation / brake pad wear / fluid leakage
Correct if necessary. Replace pads if worn to the
limit.
YES
YES
YES
YES
YES
Rear Brake
Check operation / brake pad wear / fluid leakage
Correct if necessary. Replace pads if worn to the
limit.
YES
YES
YES
YES
YES
Accelerator Pedal
Check operation and free play
YES
YES
YES
YES
YES
V‐Belt
Check operation
Repair for wear, cracks, of damage
YES
YES
YES
Wheels
Check balance/damage/run out.
YES
YES
YES
YES
Wheels bearing
Check bearing assemblies for looseness/damage
Replace if damaged.
YES
YES
YES
YES
Front Suspension and
Rear
Check operation and for leakage
Correct if necessary
YES
YES
Steering System
Check operation and for looseness/replace if
necessary.
YES
YES
YES
YES
YES
Engine Mount
Check for cracks or damage
Check bolts tightness
YES
YES
YES
Fittings and Fasteners
Check all chassis fittings and fasteners
Correct of necessary
YES
YES
YES
YES
YES
Items may require special tools, data and technical skills may require a dealer to perform the service.