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TrailMaster TAURUS 400UTV - User Manual

TrailMaster TAURUS 400UTV
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TrailMaster TAURUS
400UTV
Set up instruction
Version: 1.0
2013/09/16
This set up instruction guides our customer to set up the go kart TrailMaster TAURUS 400UTV step by
step to ensure a correct assembly for safe driving.
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Summary

Suspension Installation

Rear Suspension Mounting

Install rear suspensions to the frame with attachment bolts and tighten securely.

Lower Suspension Arm Attachment

Attach the lower end of rear suspensions to the lower A-arm with specified bolts.

Front Suspension Greasing and Mounting

Grease fitting surfaces and mount front suspensions with pivot balls, spacers, gasket, and nut.

Chassis and Control Assembly

Tie Rod End Installation

Install tie rod ends to the strut body using bolts and washers.

Front Wheel Installation

Install front wheels onto the front hubs using locknuts.

Rear Wheel Installation

Install rear wheels onto the rear hubs using locknuts.

Control System Setup

Connect control cables and install the steering wheel assembly.

Exterior and Accessory Installation

Speedometer Installation

Install the speedometer cover and back using tapping screws.

Bumper Mounting

Mount the bumper to the frame using specified bolts.

Turn Light Connection

Connect the turn signal light cable.

Cargo Box Attachment

Attach the cargo box to the frame using pin, spacer, gasket, and cotter pin.

Structural and Dampening Components

Damper Installation

Mount the damper to the frame using washer and cotter pin.

Roof Frame Assembly

Assemble roof frame members using socket head cap screws and locknuts.

Roof Frame Mounting

Attach the assembled roof frame to the vehicle frame with bolts.

Safety and Interior Fittings

Safety Belt Installation

Secure the safety belt to the roof frame using attachment bolts.

Head and Back Rest Installation

Install head and back rests onto their brackets on the roof frame.

Optional Exterior Fittings

Mirror Installation

Install rear and interior mirrors to the roof frame using specified bolts.

Top Cover Installation

Attach the top cover to the roof frame using washers, bolts, nuts, and clamps.

Summary

Suspension Installation

Rear Suspension Mounting

Install rear suspensions to the frame with attachment bolts and tighten securely.

Lower Suspension Arm Attachment

Attach the lower end of rear suspensions to the lower A-arm with specified bolts.

Front Suspension Greasing and Mounting

Grease fitting surfaces and mount front suspensions with pivot balls, spacers, gasket, and nut.

Chassis and Control Assembly

Tie Rod End Installation

Install tie rod ends to the strut body using bolts and washers.

Front Wheel Installation

Install front wheels onto the front hubs using locknuts.

Rear Wheel Installation

Install rear wheels onto the rear hubs using locknuts.

Control System Setup

Connect control cables and install the steering wheel assembly.

Exterior and Accessory Installation

Speedometer Installation

Install the speedometer cover and back using tapping screws.

Bumper Mounting

Mount the bumper to the frame using specified bolts.

Turn Light Connection

Connect the turn signal light cable.

Cargo Box Attachment

Attach the cargo box to the frame using pin, spacer, gasket, and cotter pin.

Structural and Dampening Components

Damper Installation

Mount the damper to the frame using washer and cotter pin.

Roof Frame Assembly

Assemble roof frame members using socket head cap screws and locknuts.

Roof Frame Mounting

Attach the assembled roof frame to the vehicle frame with bolts.

Safety and Interior Fittings

Safety Belt Installation

Secure the safety belt to the roof frame using attachment bolts.

Head and Back Rest Installation

Install head and back rests onto their brackets on the roof frame.

Optional Exterior Fittings

Mirror Installation

Install rear and interior mirrors to the roof frame using specified bolts.

Top Cover Installation

Attach the top cover to the roof frame using washers, bolts, nuts, and clamps.

TrailMaster TAURUS 400UTV Specifications

General IconGeneral
BrandTrailMaster
ModelTAURUS 400UTV
CategoryUtility Vehicle
LanguageEnglish

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