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Trane 400 User Manual

Trane 400
24 pages
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RAU-SVX01F-E4
Installation
Operation
Maintenance
RAUL
Air Cooled Condensing Unit
Sizes 190 260 300 350 400
450 500 600 700 800
To be used
with the CH530 control
module manual

Other manuals for Trane 400

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Trane 400 Specifications

General IconGeneral
BrandTrane
Model400
CategoryHeating System
LanguageEnglish

Summary

General Information

Foreword

Introduction to manual, emphasis on user and technician roles.

Safety Warnings and Cautions

Highlights safety warnings (WARNING/CAUTION) and potential hazards.

Safety Recommendations

Lists crucial safety measures for maintenance and service visits.

Unit Reception Procedure

Instructions for inspecting the unit upon arrival and reporting damages.

Warranty Terms and Conditions

Details warranty terms, void conditions, and user obligations.

Installation Guide

Unit Nameplate Details

Explains unit nameplate information like model, power rating, and amperage.

Foundation and Installation Instructions

Covers foundation requirements and general installation guidelines.

Anti-Vibration Pad Installation

Details the standard supply and placement of anti-vibration pads.

Required Clearance

Emphasizes maintaining recommended clearance for maintenance and airflow.

Unit Handling and Lifting

Provides instructions and cautions regarding unit handling and lifting.

Refrigerant Line Installation

Discusses calculation and fixing of refrigerant lines for oil return and pressure drop.

Liquid Line Sizing Criteria

Criteria for calculating liquid line capacity, avoiding evaporation.

Discharge Line Sizing Criteria

Criteria for calculating discharge line diameter for oil drive.

Refrigerant Line Insulation

Importance of insulating lines to prevent vibration transmission.

Pressure Testing and Leak Detection

Precautions and procedures for pressure testing and leak detection.

Refrigerant Charge Procedure

Procedure for introducing refrigerant and checking for leaks.

Oil Charge Adjustment

Details adjusting oil quantity based on piping and specialists' role.

Electrical Connections

Care and compliance for installing electrical wiring and cables.

Temperature Sensor Installation

Details fitting temperature sensors for measuring airflow temperature.

Optional Hot Gas-Bypass Control

Explains the hot gas bypass option and its components.

Hot Gas-Bypass Functional Description

Describes how the hot gas bypass solenoid valve operates.

Hot Gas-Bypass Design Details

Outlines rules for hot gas bypass operation if installed and enabled.

Capacity Control Modes

Explains air temperature control and external capacity control options.

Standard Air Temperature Control

Details standard air temp control using evaporator leaving air sensor.

Optional External Capacity Control

Describes optional external capacity control configuration.

General Start-Up Procedures

Pre-Start Up Checklist

Checklist for installers before calling for service.

Unit Start-Up Process

Step-by-step instructions for correctly starting up the unit.

Installation and Unit Inspection

Ensures all preparation steps are followed and checks unit condition.

Compressor Checking and Setting

Checks oil level, capillary tubes, controls, and refrigerant circuit tightness.

Electrical Power Wiring Checks

Verifies electrical terminals, overload relays for motors and fans.

Electrical Control Wiring Checks

Checks control wiring, pressostats, and control module setup.

Condenser Checks

Checks safety valve, fan rotation, and motor isolation.

Operating Parameter Checks

Details checks for voltage, currents, temperatures, pressures, and superheat.

Final Start-Up Checks

Final checks on unit cleanliness, valve positions, and panel doors.

Start-Up Warranty Cautions

Warranty requirements, insulation resistance, phase imbalance, voltage.

Unit Operation

Control System Overview

Mentions control via the CH530 control module.

Basic Unit Operations

Instructions for starting up the unit using the control module.

Weekend Shutdown Procedure

Procedures for shutting down the unit for short periods.

Seasonal Shutdown Procedure

Steps for shutting down the unit for longer periods.

Seasonal Start-Up Procedure

Checks and procedures for starting up the unit after seasonal shutdown.

Maintenance Schedule and Procedures

First 500-Hour Inspection

Specific checks required after the first 500 hours of operation.

Monthly Preventive Maintenance

Tasks for monthly preventive maintenance checks.

Annual Preventive Maintenance

Tasks for annual preventive maintenance checks.

Maintenance Cautions

Refers to Trane documentation for oil, cleaning procedures, and maintenance contracts.

Maintenance Safety Warning

Safety warning about switching off power before intervention.

Installation Checklist

Unit Acceptance Checks

Checks for damage and equipment conformity upon delivery.

Unit Positioning Checks

Verifies unit placement, leveling, clearances, and pad position.

Refrigerant Circuit Checks

Checks for filter dryer, sight glass, oil traps, and refrigerant presence.

Electrical Equipment Checks

Checks motor rotation, power switch, and electrical connections.

General Installation Checks

Checks cooling charge and coordination with other trades.

Troubleshooting Guide

Compressor Fails to Start

Lists common causes and actions for compressor not starting.

Compressor Stops Unexpectedly

Lists causes and actions for compressor stopping due to high pressure or thermal relays.

Compressor Stops After Brief Start

Lists causes and actions for compressor stopping shortly after starting.

Compressor Runs Continuously

Addresses issues where the compressor runs continuously.

Compressor Oil Loss

Discusses causes and solutions for oil loss in the compressor.

Noisy Compressor Issues

Lists causes for compressor noise and knocks.

Insufficient Cooling Capacity

Identifies causes and solutions for reduced cooling capacity.

High Discharge Pressure

Addresses high discharge pressure due to hot condenser or airflow issues.

High Suction Pressure

Explains causes for high suction pressure and continuous compressor operation.

Low Suction Pressure

Lists causes for low suction pressure, including filter drier and expansion valve issues.

Troubleshooting Guide Notes

Clarifies the scope of the troubleshooting guide for operators.

Performance Data and Charts

Psychrometric Chart Explanation

Illustrates the psychrometric chart points for understanding performance data.

R407C Pressure-Temperature Data

Provides pressure-temperature data for R407C refrigerant.

R134a Pressure-Temperature Data

Provides pressure-temperature data for R134a refrigerant.

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