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Trane 4TTX8060A - User Manual

Trane 4TTX8060A
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18-AC95D1-5C-EN
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service
information pack upon completion of work.
Condensing Units
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacture’s split
systems are AHRI rated only with TXV/EEV indoor systems. Some of the benefits of installing approved matched indoor and out-
door split systems are maximum efficiency, optimum performance and the best overall system reliability.
4TTX8
Installer’s Guide
Table of Contents
Section 1. Safety ..................................................................................... 2
Section 2. Unit Location Considerations ............................................. 3
Section 3. Unit Preparation .................................................................... 5
Section 4. Setting the Unit ..................................................................... 5
Section 5. Refrigerant Line Considerations ......................................... 6
Section 6. Refrigerant Line Routing ..................................................... 8
Section 7. Refrigerant Line Brazing ...................................................... 9
Section 8. Refrigerant Line Leak Check ............................................. 11
Section 9. Evacuation .......................................................................... 12
Section 10. Service Valves .................................................................. 12
Section 11. Electrical - Low Voltage ................................................... 13
Section 12. Electrical - High Voltage .................................................. 15
Section 13. Start Up .............................................................................. 16
Section 14. System Charge Adjustment ............................................. 17
Section 15. Checkout Procedures and Troubleshooting .................. 23
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Trane 4TTX8060A Specifications

General IconGeneral
Model4TTX8060A
TypeAir Conditioner
SEER RatingUp to 18
RefrigerantR-410A
Voltage208/230V
Phase1
Sound Level76 dB
Stages2
Cooling Capacity60, 000 BTU/h
Compressor TypeScroll
HSPFNot Applicable

Summary

Safety Precautions and Warnings

Live Electrical Component Hazards

Warnings about live electrical components during installation and service.

R-410 A Refrigerant and POE Oil Safety

Safety precautions for handling R-410A refrigerant and POE oil.

R-410 A Refrigerant Pressure Warning

Warning about R-410A refrigerant pressure and required service equipment.

Existing Refrigerant Lines Braze Requirement

Caution to ensure existing refrigerant lines are brazed, not soldered.

Compressor Dome Temperature Warning

Caution regarding hot compressor dome temperatures.

Liquid Line Service Valve Caution

Caution about opening the liquid line service valve to avoid system charge release.

Unit Location Considerations

Unit Dimensions and Weight

Details the physical dimensions and estimated weights of different models.

Refrigerant Piping Limits

Specifies maximum total and vertical refrigerant line lengths.

Placement for Reliability and Airflow

Provides guidance on optimal placement for reliable operation and airflow.

Cold Climate Installation Precautions

Advises on precautions for units in areas with snow and freezing temperatures.

Coastal Installation Considerations

Recommends Seacoast Salt Shields for units near saltwater.

Unit Preparation

Pre-Installation Unit Checks

Steps to check for damage and remove the unit from its pallet.

Setting the Unit

Support Pad Installation Guidelines

Guidelines for installing the unit on a support pad, including levelness and separation.

Refrigerant Line Considerations

Line and Service Valve Connection Sizes

Details line sizes and connection sizes for various models.

Factory Refrigerant Charge Information

Information on the unit's factory charge for 10 ft. of line and smallest coil.

Required Refrigerant Line Length Measurement

Prompts for measuring and recording total line length and vertical change.

Vapor Line Insulation Importance

Emphasizes insulating the vapor line and preventing contact between lines.

Reuse of Existing Refrigerant Lines Precautions

Precautions for using existing lines, ensuring correct size and cleanliness.

Refrigerant Line Routing

Noise Prevention and Code Compliance in Routing

Guidelines for routing lines to prevent noise transmission and comply with codes.

Securing Lines in Wall Spaces

Illustrates securing vapor and liquid lines in wall spaces with isolators.

Line Passage Through Walls and Ductwork

Shows proper sealing, insulation, and prohibition of hanging lines from ductwork.

Refrigerant Line Brazing

Refrigerant Line Brazing Procedure

Steps for preparing and brazing refrigerant lines using nitrogen purge.

Service Valve Core Removal for Brazing

Instructions to remove pressure tap caps and valve cores before brazing.

Nitrogen Purge During Brazing

Emphasizes purging lines and coil with dry nitrogen during brazing.

Brazing and Filter Drier Installation

Details brazing, using wet rags, and installing the filter drier.

Replacing Valve Cores Post-Brazing

Instructions for replacing valve cores after the service valves have cooled.

Refrigerant Line Leak Check

Leak Detection Procedure

Steps for pressurizing with nitrogen and checking for leaks with soapy solution.

Evacuation

Refrigerant Line Evacuation Process

Procedures for evacuating lines to a specific micron level.

Service Valves

Opening the Gas Service Valve

Step-by-step guide to opening the gas service valve correctly.

Opening the Liquid Service Valve

Detailed, cautious instructions for opening the liquid line service valve.

Electrical - Low Voltage

Low Voltage Wiring Length Limits

Table detailing maximum wire lengths for different AWG sizes.

Low Voltage Hook-up Diagrams

Wiring diagrams for connecting thermostat, air handler, and outdoor unit.

Variable Speed Furnace Wiring Diagram

Diagram and notes for connecting a variable speed S-Series furnace.

Electrical - High Voltage

High Voltage Power Supply Requirements

Warning about live components and ensuring power supply matches nameplate.

High Voltage Disconnect Switch Installation

Recommendation to install a separate disconnect switch and use flexible conduit.

Grounding the Outdoor Unit

Requirement to ground the outdoor unit per national, state, and local codes.

System Start Up

System Start Up Procedure

Step-by-step procedure for safely starting the unit after installation.

System Charge Adjustment

Outdoor Temperature Measurement for Charging

Guides on measuring outdoor and indoor temperatures for charging.

Subcooling Charging in Cooling Mode (Above 55°F)

Instructions for subcooling method when outdoor temp is above 55°F.

Subcooling Chart Corrections for Line Length

Tables for correcting subcooling values based on line length and rise.

System Stabilization Period for Measurements

Specifies a 20-minute stabilization period after charge adjustments.

Liquid Line Temperature and Pressure Measurement

Steps to measure liquid line temperature and pressure at the service valve.

R-410 A Refrigerant Charging Chart Usage

Table correlating liquid temperature, subcooling, and liquid gage pressure.

Adjusting Refrigerant Level

How to add or recover refrigerant based on chart values.

System Stabilization After Adjustment

Reiteration of the 20-minute stabilization period after adjustments.

Verifying System Performance

Guidance on checking performance against pressure curves.

Recording System Information

Prompts to record key system parameters after charging.

Weigh-In Method for Below 55°F Outdoor Temp.

Explains the weigh-in method for determining additional charge based on tubing length.

Heating Mode Stabilization and Checks

Advises stabilization and checks for heating mode subcooling.

Adding Charge for Heating Mode

Steps to add charge if 10° subcooling is not achieved in heating.

Checkout Procedures and Troubleshooting

Final Operational and Checkout Procedures

Final checks for proper operation, including leak checks and insulation.

Post-Installation Checkout Checklist

A checklist of essential steps to perform after installation is complete.

System Faults Troubleshooting Guide

A table listing system faults and their primary/secondary causes.

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