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Trane Variable Speed ComfortLink II 4TWV8024A1000B - User Manual

Trane Variable Speed ComfortLink II 4TWV8024A1000B
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Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
February 2016
18-BC92D1-1F-EN
Variable Speed ComfortLink II
Heat Pumps and Air Conditioners
4TWV8024A1000B
4TWV8036A1000B
4TWV8037A1000B
4TWV8048A1000B
4TWV8049A1000B
4TWV8060A1000B
4TTV8024A1000B
4TTV8036A1000B
4TTV8037A1000B
4TTV8048A1000B
4TTV8060A1000B
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Installers Guide
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Trane Variable Speed ComfortLink II 4TWV8024A1000B Specifications

General IconGeneral
BrandTrane
ModelVariable Speed ComfortLink II 4TWV8024A1000B
CategoryHeat Pump
LanguageEnglish

Summary

SAFETY SECTION - OUTDOOR

Electrical and Refrigerant Safety

Covers hazardous voltage, refrigerant oil, contains refrigerant, high leakage current, and grounding.

Component and Service Safety

Addresses hot surfaces, service valve handling, and brazing precautions.

High Voltage Electrical Hazard

Warning about dangerous DC voltage in components after power disconnection.

Unit Location Considerations

Unit Dimensions and Weight

Details physical dimensions and weights for various outdoor unit models.

Refrigerant Line and Service Valve Connection Sizes

Specifies required sizes for vapor and liquid refrigerant lines and service valve connections.

Installation Location Guidelines

Provides recommendations for optimal unit placement and clearances.

Suggested Locations for Best Reliability

Recommendations for unit placement to ensure optimal performance and avoid issues like snow.

Cold Climate Considerations (Heat Pump Only)

Precautions for installing heat pumps in areas prone to snow and freezing temperatures.

Coastal Considerations

Requirements for units installed within one mile of salt water.

Unit Preparation

Damage Check and Removal from Pallet

Instructions for inspecting the unit for shipping damage and removing it from the pallet.

Pad Installation Requirements

Guidelines for proper installation of the support pad for the outdoor unit.

Refrigerant Line Considerations

Required Refrigerant Line Length and Lift

Guidance on determining the necessary refrigerant line length and vertical change.

Refrigerant Line Insulation

Importance and method of insulating vapor and liquid refrigerant lines.

Reuse Existing Refrigerant Lines

Precautions and guidelines for reusing existing refrigerant lines in retrofit applications.

Refrigerant Line Routing Precautions

Best practices for routing refrigerant lines, including isolation and minimizing turns.

Isolation From Joist;Rafter

Methods for isolating refrigerant lines from structural elements like joists and rafters.

Isolation In Wall Spaces

Guidelines for isolating refrigerant lines within wall cavities.

Isolation Through Wall

Procedures for properly routing and sealing refrigerant lines through walls.

Refrigerant Line Brazing

Preparation for Brazing

Steps for removing caps, deburring, cleaning lines, and purging with nitrogen.

Brazing Process and Completion

Details on brazing lines to valves, handling external driers, and replacing valve cores.

Refrigerant Line Leak Check

Leak Check Procedure

Steps for pressurizing lines with nitrogen and checking for leaks using a soapy solution.

Refrigerant Line and Indoor Coil Evacuation

Procedure for evacuating the system to a specific micron level for dryness.

Charging: Weigh-In Method

Weigh-In Method Overview

Explanation of when and how to use the Weigh-In method for system charging.

Calculating Charge for New Installations

Worksheet and steps to calculate refrigerant charge for new systems using weigh-in.

Calculating Charge for Sealed-System Repairs

Worksheet and steps to calculate refrigerant charge for system repairs using weigh-in.

Service Valves

Open the Gas Service Valve

Procedure for opening the gas service valve after leak check and evacuation.

Open the Liquid Service Valve

Procedure for opening the liquid service valve, emphasizing caution due to pressure.

Electrical - Low Voltage

Low Voltage Wiring Specifications

Details on wire size, maximum length, and recommendations for low voltage wiring.

Low Voltage Hook-up Diagrams

Illustrates wiring connections for a fully communicating system.

Electrical - High Voltage

High Voltage Power Supply Requirements

Safety warnings and compliance requirements for high voltage power supply.

High Voltage Disconnect Switch Installation

Guidelines for installing a separate disconnect switch and using flexible conduit.

Integrated Variable Speed Control Board LED Indicators

Control Board Overview

Identifies the location of Status and COMM LEDs on the control board.

LED Status and Communication Indicators

Explains the meaning of various LED rates and states for Status (Green) and COMM (Amber).

Start Up

Pre-Start Up Checks and Procedures

Ensures prior sections are completed, thermostat is OFF, and power is applied.

Initial Unit Operation and Charging Mode

Instructions for waiting periods and running the "Charging Mode-Cooling" for system charge.

System Charge Adjustment

Temperature Measurements for Charging

Specifies required outdoor and indoor temperature ranges for subcooling charging.

Subcooling Charging Corrections Worksheet

Worksheet to determine final subcooling value using line length, lift, and design subcooling.

Subcool Charging Correction Charts

Subcooling Correction Charts by Ton

Charts providing subcooling corrections based on line length and lift for different tonnage units.

R-410 A Refrigerant Charging Chart

Table correlating liquid temperature with design subcooling and liquid gauge pressure.

Charging the Unit

Proper Gage Pressure Adjustment

Steps to attain proper gage pressure by adding or recovering refrigerant based on the charging chart.

Stabilize the System

Waiting period for system stabilization after adjustments and removing gauges.

Verify Performance

Directs users to Service Facts for system pressure curves to verify performance.

System Information Recording

Fields to record critical system parameters after charging is complete.

Communicating Display Assembly (CDA)

CDA Navigation and Menus

Explains how to navigate the CDA menus (Monitor, Alert, Config, Control).

Technician Menu Functions

Details specific tests and settings available within the Technician Menus.

Defrost Control (Heat Pump only)

Demand Defrost Mechanism

Explanation of how demand defrost measures ambient and coil temperatures to initiate defrost.

Defrost Initiation and Termination

Describes the conditions for initiating and terminating the defrost cycle.

Forced Defrost Test Procedure

Instructions for manually initiating a forced defrost cycle via the CDA.

Checkout Procedures

Final Installation Checkout Checklist

A comprehensive list of checks to confirm proper installation and system function.

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