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Trane YZJ150 User Manual

Trane YZJ150
60 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment
can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
August 2023
RT-SVX077B-EN
Installation, Operation, and Maintenance
Packaged Rooftop Air Conditioners
Precedent™ Cooling and Gas/
Electric
Ultra High Efficiency
12.5 to 25 Tons 60 Hz
Model Numbers: YZJ150* - YZJ300*

Table of Contents

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Trane YZJ150 Specifications

General IconGeneral
ModelYZJ150
CategoryAir Conditioner
Cooling Capacity150, 000 BTU/h
Compressor TypeScroll
RefrigerantR-410A
Phase3
Voltage460V
HSPFNot Applicable
Heating CapacityNot Available (Cooling Only)

Summary

Installation, Operation, and Maintenance

Packaged Rooftop Air Conditioners Precedent™ Cooling and Gas/Electric

Details on Trane Precedent™ rooftop air conditioners, cooling and gas/electric.

Ultra High Efficiency 12.5 to 25 Tons – 60 Hz

Specifications for ultra-high efficiency units, covering 12.5 to 25 tons at 60 Hz.

Safety Warnings and Precautions

Crucial safety warnings for installation, operation, and servicing of the equipment.

Introduction and Safety Guidelines

Warnings, Cautions, and Notices

Explains the different types of safety advisories used throughout the manual.

Environmental and Refrigerant Practices

Discusses environmental concerns and responsible refrigerant handling practices.

Field Wiring and PPE Requirements

Essential guidelines for proper field wiring, grounding, and required personal protective equipment.

Additional Safety and Operational Notes

Environmental, Health, and Safety (EHS) Policies

Adherence to company EHS policies and superseding local regulations.

Hazard of Explosion or Fire

Critical safety instructions regarding gas leaks, fire prevention, and emergency procedures.

Copyright and Trademarks

Information on document ownership, reproduction rights, and trademarks.

Model Number Breakdown

Unit Function and Cooling Efficiency

Details on unit function (DX Cooling, Gas Heat) and cooling efficiency rating.

Refrigerant and Cooling Capacity

Specifies the refrigerant type (R-410A) and cooling capacities from 12.5 to 25 tons.

Design Sequence and Voltage Selection

Information on design sequence and available voltage selections for the unit.

General Information and Unit Inspection

Unit Inspection Procedures

Guidelines for inspecting the unit upon receipt for shipping damage and material shortages.

Unit Storage Recommendations

Precautions for storing the unit to prevent internal condensate formation.

Unit Description and Door Handles

Overview of unit features, including microchannel coils and Symbio™ 700 controls.

Pre-Installation Safety and Preparation

Fiberglass Wool Handling Precautions

Safety measures and PPE required when working with fiberglass wool insulation.

Hazardous Voltage and Electrical Safety

Warning about hazardous voltage and the necessity of disconnecting power before servicing.

Dimensions and Weights Overview

Dimensional Data for Unit

Detailed physical dimensions and connection points of the unit.

Installation Clearances and Weights

Unit Installation Clearances

Minimum operating and service clearances required for optimal unit performance.

Unit and Accessory Weights

Table detailing model weights, corner weights, and center of gravity dimensions.

Lifting and Rigging Procedures

Heavy Object Lifting Safety

Critical safety instructions for lifting heavy objects to prevent injury or damage.

Improper Unit Lift Prevention

Guidelines to ensure proper, level lifting of the unit to avoid dropping hazards.

Installation Guidelines

Horizontal Unit Installation

Instructions for installing units horizontally, including footing and anchoring.

Ductwork and Roof Curb Installation

Guidance on ductwork connections, roof curb verification, and sealing.

Combustible Material Clearance Warning

Warning about maintaining clearance from combustible materials to prevent fire hazards.

Installation Procedures and Requirements

Rigging and Unit Handling

Detailed steps for safely rigging and lifting the unit.

General Unit Installation Checklist

A checklist summarizing essential steps for successful commercial unit installation.

Installation Steps and Component Setup

Factory Installed Economizer Setup

Instructions for confirming the economizer is in the correct operating position.

External Vent Hood Installation

Procedure for installing the external vent hood on gas heat models.

Gas Heat Unit Configuration

Temperature Limit Switch Usage

Guidance on using temperature limit switches for gas heat units, including conversions.

TCO1 Instructions and Replacement

Steps for replacing TCO1 limit switches for horizontal discharge configurations.

Power and Gas Installation

Main Electrical Power Requirements

Critical information on power supply, wiring, and grounding for safe installation.

Through-the-Base Gas Installation

Instructions for routing and connecting the gas piping through the unit base.

Unit Wiring and Plumbing Connections

Furnace Condensate Drain System

Information on the furnace condensate drain system for modulating gas units.

Field Installed Power Wiring Guidelines

Requirements for field-installed power wiring, including conductor types and voltage compatibility.

Electrical Connections and Wiring

Main Unit Power Wiring

Details on connecting main unit power, including standard and optional wiring.

Field-Installed Control Wiring

Guidelines for field-installing control wiring, including safety and NEC compliance.

Control Wiring and Voltage Considerations

Controls using 24 Vac Wiring

Instructions for wiring control components using 24 Vac power.

Component Failure Due to Voltage Drop

Warning about component failure caused by excessive resistance or voltage drop.

Signal Wiring and Temperature Averaging

DC Analog Input/Output Wiring

Guidelines for wiring DC analog signals and conductor sizing.

Space Temperature Averaging Circuits

Explanation of wiring remote sensors for space temperature averaging.

Pre-Start Checks and Electrical Phasing

Voltage Imbalance Requirements

Critical limits and calculations for three-phase voltage imbalance.

Electrical Phasing for Three Phase Motors

Procedure for verifying and correcting electrical phasing for motors.

Pre-Start Component Checks

Compressor Crankcase Heater Operation

Importance of crankcase heaters for oil management and preventing damage.

Symbio Controls Service Test Mode

Overview of the Symbio™ 700 service test mode for component energization.

Unit Start-Up Sequence

Two-Stage Ignition Module Operation

Detailed sequence of operation for the two-stage ignition module.

Modulating Gas Ignition Module

Step-by-step process for modulating gas ignition and heating cycle.

Ignition Failures and Lockout Codes

Ignition and Operational Failures

Describes ignition failures and operational alerts during a call for heat.

Recovery from Lockout Conditions

Procedures for recovering from unit lockout states (E Codes).

Unit Start-Up Diagnostics and Smoke Detectors

Ignition Module Diagnostic Codes

Table of display codes for ignition module failures and their meanings.

Return Air Smoke Detector Function

Explanation of the return air smoke detector's function and air velocity requirements.

Start-Up Procedures and Final Setup

Compressor Start-Up Procedures

Steps for starting up compressor circuits, including superheat checks.

Final System Setup Checks

Final checks after start-up, including thermostat programming and panel security.

Maintenance Schedule and Procedures

Monthly Maintenance Tasks

Routine monthly checks for filters, motors, and electrical connections.

Cooling Season Maintenance

Specific maintenance tasks to perform during the cooling season.

Heating Season Maintenance

Maintenance tasks to perform at the beginning of the heating season.

Coil Cleaning and Component Care

Coil Cleaning Procedures

Instructions for cleaning coils, emphasizing caution with microchannel coils.

Microchannel (MCHE) Coil Care

Specific care recommendations for microchannel condenser coils.

Annual Maintenance and Data Logging

Annual Maintenance Tasks

Annual cleaning and repainting of corroded surfaces.

Sample Maintenance Log

Template for recording operational data during maintenance.

Troubleshooting Resources

Symbio 700 Controller Troubleshooting

Reference to the Symbio 700 Application Guide for troubleshooting.

eFlex™ Compressor Inverter Troubleshooting

Reference to the eFlex™ Variable Speed Compressor Inverter Troubleshooting Guide.

Wiring Diagrams Index

Main Unit Power and Control Wiring Diagrams

Index of wiring diagrams for main unit power and Symbio 700 controls.

Piping Diagrams

Refrigerant Piping Diagram (12.5-15 Tons)

Diagram illustrating refrigerant piping for 12.5 to 15 ton models.

Piping Diagrams - Hot Gas Reheat

Hot Gas Reheat Piping (12.5-15 Tons)

Refrigerant piping diagram for hot gas reheat feature on 12.5-15 ton units.

Piping Diagrams - Higher Capacity Units

Refrigerant Piping Diagram (17.5-25 Tons)

Diagram illustrating refrigerant piping for 17.5 to 25 ton models.

Gas Heat Operation and Maintenance

Gas Heat Unit General Information and Safety

General information on gas heat units, including explosion/fire hazards and safety.

Thermostat Operation and Placement

How thermostats function and proper placement for accurate temperature sensing.

Heating System Operation and Air Filters

Heating Cycle Operation and Safety Controls

Description of the heating cycle and safety controls for preventing overheating.

Air Filter Recommendations

Recommended filter sizes and maintenance for optimal performance.

Heating System Start-Up and Shutdown

Heating System Start-Up Procedure

Step-by-step guide for starting the heating system safely.

Heating System Shutdown Procedure

Instructions for safely shutting down the heating system.

Gas Unit Shutdown and Maintenance

Turning Off Gas to the Unit

Procedure for safely turning off the gas supply to the unit.

Heating System Maintenance Checks

Essential maintenance checks to perform at the start of each heating season.

Gas Heat Operation - Condensate Sensor

Condensate Overflow Sensor Function

Explains the function of the optional condensate overflow sensor.

Limited Warranty Information

Electric Air Conditioner Warranty Details

Warranty terms for YZJ Precedent electric air conditioner models.

Warranty Against Defects and Exclusions

Details on warranty coverage for defects and exclusions like corrosion.

Additional Notes

General Notes Section

Placeholder for any additional notes.

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