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Transpak Atlantis TP-701 User Manual

Transpak Atlantis TP-701
24 pages
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last updated; August 19, 2008
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Copyright 2003-2008 © Transpak Equipment Corp. All rights reserved.
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Transpak Atlantis TP-701 Specifications

General IconGeneral
BrandTranspak
ModelAtlantis TP-701
CategoryPackaging equipment
LanguageEnglish

Summary

Machine Malfunctions Troubleshooting

Machine Power and Connectivity Checks

Verify machine power connection, cord, and switch for proper operation.

Operation Panel and Fuse Status

Inspect ready lamp status and check fuses for any damage.

Safety Interlock and Switch Wiring

Ensure the front door is closed and check wiring for start/foot selector switches.

PCB Replacement for Malfunctions

Replace the main PCB if other troubleshooting steps do not resolve the issue.

Ready Lamp Not Illuminating

Fuse and PCB Checks for Ready Lamp

Inspect control box fuses and consider PCB replacement if the ready lamp is off.

Heater Connection and Sensor Verification

Verify heater wire connection and sensor voltage for proper operation.

Ready Lamp Component Replacement

Replace the ready lamp component if it is identified as faulty.

Strap Feed Failure to Sealing Point

Strap Feeding Mechanics and Lubrication

Check return spring, slide plate, and assistant roller for debris or wear.

Strap Insertion Direction

Ensure the strap is inserted in the correct direction to prevent jamming.

Strap Pressure and Accumulator Levels

Adjust M2 pressure and check strap quantity in the accumulator.

Strap Feeding Time and Bandway

Adjust feeding time and ensure smooth bandway movement for proper strap track return.

Proximity Sensor (SQ1) Gap

Adjust the gap between switch pin and SQ1 sensor for correct detection.

Switch Lever Integrity

Inspect the switch lever for breakage, which can affect sensor function.

Proximity Sensor SQ1 Signal

Check SQ1 sensor or terminal connection for signal reception by the PCB.

Separator Position Adjustment

Ensure the separator is correctly positioned to avoid strap feeding failures.

Upper Guide and Strap Width

Adjust upper guide height and ensure strap width matches the guide for proper feeding.

Bandway Pin and Press Bar Issues

Check bandway pin alignment and press bar movement for obstructions or lubrication.

PCB Replacement for Strap Feed

Replace the PCB if other troubleshooting steps do not resolve the issue.

Pool Box Strap Issues Causing Short Feed

Accumulator Strap Amount

Refer to manual for adjusting strap quantity in the accumulator.

Pressure and Spring Adjustment

Increase pressure by adjusting spring or checking assistant roller for wear/dust.

Balance Bar Smoothness

Ensure balance bar movement is smooth to prevent poor strap accumulation.

SQ4 Sensor Lever and Weighted Lever

Inspect screws on SQ4 sensor lever and weighted lever for looseness or damage.

Reel Brake and Connector Issues

Check the reel brake for damage and the connector for looseness.

Strap Not Joining After Strapping

Heater Tongue Cleaning

Clean the heater tongue surfaces to ensure proper strap melting.

Weld Cooling Time and Strap Width

Adjust weld cooling time and ensure strap width matches the guide.

Heater Tongue Temperature

Set the heater tongue temperature correctly for optimal strap melting and cooling.

Heater Arm Spring and Bearing

Inspect the heater arm spring and bearing for wear or damage.

Heater Tongue Installation

Ensure correct installation and alignment of the heater tongue with its bracket.

Bar Wear and PCB Replacement

Replace worn rear/front bars or the PCB if issues persist.

Insufficient Strapping Tension

Operation Panel Tension Setting

Verify the tension setting on the operation panel for adequate strap tension.

PCB LED and Wire Connection

Check the PCB's lowest LED and X9 wire assembly for tension signal issues.

Strap Reversing and Gear Debris

Address failed strap reversing and clean debris from gears and rollers.

Guide Wheel and Roller Lubrication

Clean lubrication from gaps between guide wheels and rollers.

Assistant Roller and Lower Guide

Adjust the lower guide assembly if the assistant roller touches it.

Nut Adjustment for Tension Pressure

Turn the tension nut clockwise to increase pressure and improve tightness.

Bar Wear and PCB VR2 Adjustment

Replace worn bars or adjust PCB VR2 for insufficient tension.

Bandway Group Unsynchronized Movement

Bandway Bracket Bearing Alignment

Ensure bandway bracket bearings touch left/right bars simultaneously.

Bandway Shaft Cleaning

Clean and lubricate bandway shafts to ensure smooth movement.

Bandway Pin and Chute Alignment

Adjust bandway pin and chute for smooth movement in reversing.

Left/Right Bar Cleaning

Clean and lubricate left/right bars to prevent unsmooth movement.

Incomplete Strap Cutting

Cutter Holder and Press Bar Adjustment

Adjust cutter holder and check press bar wear for proper strap cutting.

Front Bar Wear

Replace the front bar if it is worn to ensure complete strap cutting.

Machine Stops During Strapping (Flashing Start Switch)

M1 System Sensor and Fuse Checks

Check M1 system sensors (SQ2, SQ3) and F1 fuse for faults.

M1 Brake and Plunger Movement

Inspect M1 brake for sticking and plunger for abrasion.

Voltage Regulator and PCB

Check auto voltage regulator and consider PCB replacement.

Accumulator System (M4 Motor)

Check M4 motor, pressure, brake, and F3 fuse for accumulator issues.

M4 Motor Connector and PCB

Inspect M4 motor connector and consider PCB replacement.

Strap Sealed but No Reversing

Feeding Pressure and M2 Pressure

Adjust M2 pressure to prevent strap jamming and ensure reversing.

Upper Guide and Front Bar Alignment

Align upper guide and front bar to prevent strap jamming.

M2 Motor and Connector

Check M2 motor and its connector for proper functionality.

Bandway Bearing and Bar Contact

Ensure bandway bearings touch bars for sufficient strap reversal.

Strap Feed Failure During ASF

Strap Insertion Length

Ensure correct strap insertion length according to indicator.

Accumulator Pressure and Roller Wear

Adjust accumulator pressure or check assistant roller for wear.

SQ4 Sensor and Balance Bar

Check SQ4 sensor status and balance bar for sticking.

SQ5 Sensor Status

Check SQ5 sensor status and its connection.

Start Switch and M5 Motor

Refer to Start Switch issues and check M5 motor connection.

Unsmooth Press Bar Movement

Air Pressure Check

Verify that the air pressure is sufficient for operation.

Track Dust and Debris

Check the track for dust or debris affecting press bar movement.

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