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Trimax Snake - User Manual

Trimax Snake
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1
SPARE PARTS
INSTRUCTIONS #79
Date Created: 14/08/2020
Product: Snake
Title: Wheel Bearing Replacement 416-860-460
SAFETY! Before attempting to make any adjustments or carry out maintenance on the mower, review
the hazard identification table (section 3a of your Operator Manual) and take all necessary precautions.
The following process shows how to
replace the wheel bearing on a Snake
mower.
Position mower on flat even ground.
Note:
It is recommended to have wings
down but is not essential.
Loosen Wheel Nuts while the mower
is on the ground.
Note:
The mower decks have been removed
from images for clarity.

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Summary

Wheel Bearing Replacement Guide

General Safety Precautions

Review hazard identification table and take necessary precautions before maintenance.

Prepare Mower Location

Position mower on flat ground; wings are optional but recommended down.

Lift Mower and Remove Wheel

Raise mower using jack/crane, secure, remove wheel nuts and wheel from hub.

Remove Bearing Buddy or Grease Cap

Remove the Bearing Buddy or grease cap from the wheel hub.

Disassemble Axle Fasteners

Remove the split pin, castle nut, and washer from the axle.

Remove Hub Assembly

Slide the complete hub assembly off the axle.

Note on Component Replacement

Guidance on skipping steps when replacing the entire hub versus just bearings.

Replace Bearing Race

Remove old bearing race and press in new race using appropriate tooling.

Bearing Race Installation Accuracy

Critical warning: ensure bearing race is pressed square into the hub.

Grease Bearings Thoroughly

Grease bearings using tool or by hand, ensuring complete coverage of rollers.

Install and Grease Bearings and Seal

Grease races, install large bearing, then install and grease the seal.

Seal Installation Squareness

Important: Ensure the seal insert is fitted squarely into the hub.

Prepare Axle and Mount Hub Assembly

Fit washer and seal onto axle, then slide hub assembly onto axle.

Install and Torque Castle Nut

Fit castle nut, torque to 68Nm, back off, then retorque to 14Nm.

Castle Nut Torque and Adjustment Warnings

Avoid impact guns; ensure correct torque and final castle nut adjustment.

Secure Axle with Split Pin

Insert and bend split pin to secure castle nut; trim if necessary.

Install Bearing Buddy

Fit bearing buddy, ensuring it is fully seated and pre-filled with grease.

Mount and Secure Wheel

Fit the wheel, loosely tighten nuts in a pattern, then lower the mower.

Lower Mower and Remove Jack

Safely lower the mower and remove any support blocks or jacks.

Final Wheel Nut Torque

Torque wheel nuts to the specified 110Nm following the tightening pattern.

Summary

Wheel Bearing Replacement Guide

General Safety Precautions

Review hazard identification table and take necessary precautions before maintenance.

Prepare Mower Location

Position mower on flat ground; wings are optional but recommended down.

Lift Mower and Remove Wheel

Raise mower using jack/crane, secure, remove wheel nuts and wheel from hub.

Remove Bearing Buddy or Grease Cap

Remove the Bearing Buddy or grease cap from the wheel hub.

Disassemble Axle Fasteners

Remove the split pin, castle nut, and washer from the axle.

Remove Hub Assembly

Slide the complete hub assembly off the axle.

Note on Component Replacement

Guidance on skipping steps when replacing the entire hub versus just bearings.

Replace Bearing Race

Remove old bearing race and press in new race using appropriate tooling.

Bearing Race Installation Accuracy

Critical warning: ensure bearing race is pressed square into the hub.

Grease Bearings Thoroughly

Grease bearings using tool or by hand, ensuring complete coverage of rollers.

Install and Grease Bearings and Seal

Grease races, install large bearing, then install and grease the seal.

Seal Installation Squareness

Important: Ensure the seal insert is fitted squarely into the hub.

Prepare Axle and Mount Hub Assembly

Fit washer and seal onto axle, then slide hub assembly onto axle.

Install and Torque Castle Nut

Fit castle nut, torque to 68Nm, back off, then retorque to 14Nm.

Castle Nut Torque and Adjustment Warnings

Avoid impact guns; ensure correct torque and final castle nut adjustment.

Secure Axle with Split Pin

Insert and bend split pin to secure castle nut; trim if necessary.

Install Bearing Buddy

Fit bearing buddy, ensuring it is fully seated and pre-filled with grease.

Mount and Secure Wheel

Fit the wheel, loosely tighten nuts in a pattern, then lower the mower.

Lower Mower and Remove Jack

Safely lower the mower and remove any support blocks or jacks.

Final Wheel Nut Torque

Torque wheel nuts to the specified 110Nm following the tightening pattern.

Overview

This document outlines the procedure for replacing the wheel bearing on a Trimax Snake mower, identified as "SPARE PARTS INSTRUCTIONS #79." The process is detailed with step-by-step instructions and accompanying images, emphasizing safety and proper technique.

Function Description:

The primary function of this document is to guide users through the replacement of a wheel bearing on a Trimax Snake mower. This maintenance task is crucial for ensuring the smooth and safe operation of the mower, as worn or damaged wheel bearings can lead to poor performance, increased friction, and potential mechanical failure. The instructions cover the entire process from preparing the mower to final assembly and torque specifications.

Important Technical Specifications:

  • Date Created: 14/08/2020
  • Product: Snake (mower)
  • Title: Wheel Bearing Replacement 416-860-460
  • Complete Hub Part Number: 416-860-460
  • Bearing Kit Part Number: 416-860-470
  • LARGE Tapered Roller Bearing Part Number: 401-842-830
  • Seal Insert Part Number: 416-860-480
  • SMALL Tapered Roller Bearing Part Number: 401-842-820
  • Washer (Axle) Part Number: 416-860-480 (Note: This part number is listed twice, once for the seal and once for the washer, which might indicate a kit or a typo in the original document. For clarity, it's assumed to refer to the washer in the context of fitting it over the axle.)
  • Washer (Axle thread) Part Number: 308-200-064
  • Castle Nut Part Number: 416-842-200
  • Split Pin Part Number: 201-447-000
  • Bearing Buddy Part Number: 416-000-098
  • Castle Nut Torque Specification (initial): 68 Nm WHILE ROTATING THE HUB.
  • Castle Nut Torque Specification (re-torque): 14 Nm WHILE ROTATING THE HUB.
  • Castle Nut Back-off: 1/6 to 1/4 of a turn until the split pin hole is aligned.
  • Wheel Nuts Torque Specification: 110 Nm, applied using a specific pattern.

Usage Features:

The instructions are designed for a user performing maintenance on a Trimax Snake mower. Key usage features include:

  • Clear, Sequential Steps: The process is broken down into logical, easy-to-follow steps, each accompanied by an image.
  • Safety Warnings: Prominent warning signs (!) are used to highlight critical safety information, such as reviewing the hazard identification table in the Operator Manual, positioning a block under the chassis when raising the mower, and avoiding impact guns for certain torque steps.
  • Tool Recommendations: The document recommends using a jack or crane to raise the mower, a bearing press or local engineering shop for pressing bearing races, and a bearing greasing tool (though manual greasing is also described).
  • Specific Part Identification: Part numbers are provided for key components like the complete hub, bearing kit, individual bearings, seals, nuts, and pins, facilitating accurate ordering and replacement.
  • Visual Guidance: Each step is illustrated with a high-quality image, showing the component being worked on and the action being performed, which is invaluable for visual learners and ensuring correct execution.
  • Torque Specifications: Precise torque values are given for the castle nut and wheel nuts, which are critical for the longevity and safety of the assembly. The instructions also specify when to rotate the hub during torquing for optimal bearing seating.
  • Alternative Methods: Where applicable, alternative methods are mentioned, such as hand-greasing bearings if a greasing tool is unavailable, or noting that some mowers may use a grease cap instead of a bearing buddy.
  • Important Notes: Specific notes (Note:) provide additional context or recommendations, such as having wings down during initial positioning or trimming the split pin's short leg if needed.
  • Clarity on Hub Replacement: The document clearly distinguishes between replacing the entire hub assembly versus just the bearings and bearing races, guiding the user to skip certain steps if a complete hub replacement is performed.

Maintenance Features:

The document itself is a maintenance feature, providing a structured approach to a common repair.

  • Preventative Maintenance: By guiding users through proper bearing replacement, the document supports preventative maintenance, extending the life of the mower and preventing more costly repairs.
  • Detailed Greasing Instructions: The importance of thoroughly greasing bearings is emphasized, with instructions for both tool-assisted and manual greasing to ensure proper lubrication and reduce wear.
  • Correct Assembly Procedures: The document details the correct order and method for assembling components, including fitting washers, seals, and nuts, and ensuring components are seated squarely.
  • Troubleshooting/Checks: Instructions like ensuring the hub turns freely without sideways play after torquing the castle nut act as built-in checks to confirm correct assembly.
  • Part Number Integration: The inclusion of part numbers directly within the instructions streamlines the process of identifying and ordering replacement parts, reducing downtime.
  • Emphasis on "Genuine Parts": The footer "insist on Trimax Genuine Parts" reinforces the importance of using manufacturer-approved components for optimal performance and safety.
  • Clear Completion Indicator: The final step explicitly states "This process is now complete," providing a clear end point for the user.

Trimax Snake Specifications

General IconGeneral
BrandTrimax
ModelSnake
CategoryFarm Equipment
LanguageEnglish

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