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Triton 2000 - User Manual

Triton 2000
28 pages
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TERMS AND SYMBOLS USED IN THIS MANUAL
“Front of the Workcentre” refers to the end which has the switchbox. The “left-hand &
right-hand side” are when viewed from the front of the Workcentre.
Safety warning or safety instruction.
Handy hint & tip.
Possible fitting or operating difficulty.
Assembly & Operating Manual
A WORD FROM THE MANUFACTURERS
Thank you for your purchase of the Triton Series 2000 Workcentre. If properly set up,
and fitted with a good quality saw and blade, it will give you great accuracy and many
years of trouble-free service.
To set up properly, make sure you follow this manual. Otherwise you could spend
many unnecessary hours, and still not get it right.
Workcentre
Quality
Endorsed
Company
TABLESAW MODE
CROSSCUT MODE
Parts list 2 Test Cuts - Table saw mode 12-13
Basic assembly diagram 3 Test Cuts - Crosscut mode 13-14
Fitting the Triton Precision Saw
4-5 Operating - Table saw 15-23
Fitting other brands of saw 6-7 Operating - Crosscut saw 24-27
Final assembly 8-11 Warranty & Mailing List 28
SERIES
Workcentre
SERIES
Take special note of this instruction.
WARNING! Do not attempt this.
!

Table of Contents

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Triton 2000 Specifications

General IconGeneral
BrandTriton
Model2000
CategoryTool Storage
LanguageEnglish

Summary

Introduction and Safety Information

A Word from the Manufacturers

Welcome message and advice on proper setup for accuracy and service life.

Terms and Symbols Used

Explanation of terms and icons used to convey safety, difficulty, and tips.

Parts Identification

Main Components

Identification and quantity of all major parts supplied with the Workcentre.

Fasteners and Hardware

Details of screws, nuts, washers, and other small hardware included.

Workcentre Assembly

Step 1: Fitting the Legs

Attaching the legs to the end panels, ensuring correct orientation and firmness.

Step 2: Fitting Base Channels

Securing the base channels to the leg brackets for structural integrity.

Step 3: Fitting Bearing Channels

Installing the bearing channels into the end panels for smooth slide movement.

Step 4: Attaching Plastic Components

Fitting the rip fence, push-stick hanger, and leg locking pins.

Fence Locking Adjustment

Guidance on adjusting fence locking levers for proper clamp assembly and travel.

Fitting the Triton Saw

Fitting the Slide Chassis

Installing the slide chassis into the bearing channels for saw movement.

Fitting the Triton Saw Unit

Mounting the saw onto the chassis using alignment cams and locators.

Saw Locators and Knobs

Attaching saw locators and knobs for secure mounting and adjustment.

Aligning the Saw

Ensuring blade verticality and precise alignment with the fence using cam screws.

Final Clamping of Saw

Checking saw position and securing it firmly against baseplate edges.

Fitting Other Saw Brands

Fitting Slide Chassis

Installing the slide chassis into the bearing channels for non-Triton saws.

Adjusting Slide Chassis

Customizing chassis length and saw positioning for different saw models.

Fitting Saw Locators

Attaching locators and using screws/nuts for securing the saw baseplate.

Fitting Clamping Knobs

Screwing clamping knobs to scrape the saw base-plate for secure holding.

Aligning the Saw

Ensuring blade verticality and precise alignment using locators and clamp assemblies.

Final Clamping of Saw

Securing the saw baseplate against locators for stable positioning.

Accessory Fitting

Fitting the Side Guard

Assembling and attaching the two sections of the side guard to the slide chassis.

Fitting the Trigger Strap

Securing the trigger strap around the saw handgrip for controlled operation.

Fitting the Table

Positioning and locking the main table onto the slide chassis.

Fitting Overhead Guard & Support

Mounting the overhead guard support for safety and workpiece control.

Initial Setup and Power Connection

Connecting the Power

Plugging in the saw, connecting to the switchbox, and operating the on/off switches.

Fitting the Bevel Guides

Attaching bevel guides to the rip fence for angled cuts.

Crosscut Mode Setup

Setting Up the Crosscut Mode

Adjusting table support rails and positioning the table for crosscut operations.

Fitting the Crosscut Fence

Attaching the crosscut fence to the table T-slots.

Fence and Accessory Adjustments

Using Rip Fence Scales

Reading and using the scale pointers on end panels for accurate rip fence positioning.

Using Rip Fence on the Right

Repositioning the rip fence to the right side and applying pointer labels.

Fitting Guided Pushstick & Pressure Finger

Attaching the pushstick and pressure finger to the rip fence and protractor.

Test Cuts - Tablesaw Mode

Crosscutting Test

Performing a test crosscut to check for squareness and blade alignment.

Checking the Cut

Evaluating cut accuracy for errors along or across the cut and making adjustments.

Ripping Test

Conducting a rip test with pushstick and pressure finger for alignment.

Test Cuts - Crosscut Mode

Crosscut Mode Test Procedure

Performing test cuts in crosscut mode, checking for blade clearance and wood contact.

Addressing Cut Errors

Troubleshooting errors across the cut, including saw slump and table adjustments.

Saw and Blade Selection

Arbor Float Troubleshooting

Identifying and addressing issues like ridges, burn marks, or high spots caused by arbor float.

Selecting a Circular Saw

Criteria for choosing a suitable saw, focusing on arbor float and mounting rigidity.

Selecting a Saw Blade

Recommendations for tungsten carbide tipped (TCT) blades based on cut type and teeth count.

Operating - Tablesaw Mode

General Safety Rules

Essential safety practices including hand placement, guards, fence use, and protection.

Improving Cut Quality

Tips for smoother cuts, less splintering, and reducing load on the saw and blade.

Tablesaw Mode Operations

Ripping Long Pieces

Techniques for ripping long pieces, including support and finishing cuts.

Ripping Larger Sheets

Methods for ripping large sheets, using supports and considering alternative methods.

Ripping Thick Wood

Procedure for cutting thick wood using double cuts and proper guard usage.

Specific Cutting Operations

Planing an Edge

Creating a smooth edge finish using a TCT blade or planer blade.

Planing a Wider Face

Techniques for planing wider faces, involving multiple cuts and careful control.

Edge Rebating

Making rebates by adjusting blade height and fence position, with safety notes.

Advanced Cutting Techniques

Tongue & Grooving

Creating tongues and grooves by making precise rebates and cuts.

Edge Work on Thin Material

Tips for handling thin material, using sub-fences for stability and safety.

Taper and Endgrain Cuts

Working on Endgrain

Methods for cutting endgrain, including guided riders and splined joints.

Taper Ripping

Performing taper cuts using a guide, ensuring correct angles and safety.

Angled Cutting Operations

Bevel Ripping at 45°

Setting up for 45° bevel rips using bevel guides and fine-tuning fence settings.

Chamfering at 45°

Using bevel guides for chamfering, adjusting fence and guide positions.

Crosscutting Techniques

Crosscutting in Tablesaw Mode

Performing crosscuts using the protractor in tablesaw mode with safety precautions.

Multiple Crosscutting

Cutting multiple pieces to the same length using a spacer and fence stop.

Crosscutting Against a Backstop

Using a sub-fence and stop block for precise, stable crosscuts, especially for small pieces.

Mitre and Tenon Cuts

Tenoning

Creating central tenons by making multiple cuts across workpiece faces.

Mitre Cutting

Performing mitre cuts using the protractor at 45°, with notes on workpiece support.

Mitre Cutting Moulding

Cutting mouldings with mitre angles, ensuring proper workpiece orientation for finish.

Precision Mitre and Point Cutting

Mitre Cutting to a Length Stop

Ensuring length accuracy in mitre cuts using a sub-fence and stop block.

Cutting Sharp Points or Wedges

Safely cutting sharp points or wedges using an extended sub-fence and stop block.

Operating - Crosscut Mode

Recommended Operating Position

Stance and hand positions for safe and effective operation in crosscut mode.

Blade Clearance and Support

Ensuring blade clearance, workpiece support, and safe withdrawal after cuts.

Crosscut Mode Operations

Multiple Crosscutting (Crosscut Mode)

Cutting multiple pieces to length in crosscut mode, with spacing and alignment tips.

Rebating (Dadoing)

Making partial cuts for rebates or dadoes by adjusting blade height.

Double Cutting

Cutting thick wood by lowering the table and making two sequential cuts.

Plunge Cutting

Increasing cut width in crosscut mode by plunging the blade into the work.

Advanced Crosscut Techniques

Crosscutting Wider Workpieces

Techniques for crosscutting workpieces wider than 680mm using rear support.

Mitre Cutting (Crosscut Mode)

Performing mitre cuts using the protractor in crosscut mode with sighting references.

Bevel Mitres (Compound Cuts)

Making compound bevel cuts by tilting the blade and using packing for support.

Bevel Cutting

Cutting bevels using the crosscut fence, with notes on platforms and score lines.

Special Cuts and Material Bending

Climb Cutting

Using climb cutting for thin or flexible materials, with emphasis on control and blade height.

Kerfing (Bending Wood)

Creating parallel cuts to enable wood bending, with notes on spacing and material.

Storage, Maintenance, and Support

Handy Storage of Guides

Utilizing on-board storage locations for overhead guard, protractor, and fences.

Dust Collection

Recommendations for dust extraction using optional Triton dust bags and collectors.

Customer Satisfaction

Information on product improvement, warranty registration, and company contact details.

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