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Vega VEGABAR 52 User Manual

Vega VEGABAR 52
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Operating Instructions
VEGABAR 52
4 20 mA/HART
Document ID:
36717
Process pressure

Table of Contents

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Vega VEGABAR 52 Specifications

General IconGeneral
BrandVega
ModelVEGABAR 52
CategoryMeasuring Instruments
LanguageEnglish

Summary

About this document

1.1 Function

Provides information for mounting, connection, setup, maintenance, and fault rectification.

1.2 Target group

Directs the manual to trained qualified personnel for proper use and practice.

1.3 Symbolism used

Explains symbols for information, caution, warning, danger, Ex applications, lists, and actions.

For your safety

2.1 Authorised personnel

Operations must be performed by trained specialist personnel authorized by the plant operator.

2.2 Appropriate use

VEGABAR 52 is for gauge, absolute pressure, and vacuum measurement.

2.3 Warning about misuse

Incorrect use can lead to application-specific hazards like vessel overfill or damage.

2.4 General safety instructions

Requires observance of regulations, safety instructions, and accident prevention rules.

For your safety

2.5 Safety label on the instrument

Safety approval markings and safety tips on the device must be observed.

2.6 CE conformity

Device fulfills legal EC guidelines; CE mark confirms successful testing.

2.7 Measuring range - permissible process pressure

Measuring cell range vs. permissible process pressure must not be exceeded for safety.

2.9 Safety instructions for Ex areas

Ex-specific safety information for installation and operation in Ex areas is provided.

Product description

3.1 Structure

Details the scope of delivery and the main constituent parts of the VEGABAR 52.

Product description

Type label

The type label contains crucial data for instrument identification and use.

3.2 Principle of operation

Explains the working principle of VEGABAR 52 in various industries and applications.

Product description

Functional principle

Describes the CERTEC® measuring cell, capacitance change, and signal output.

3.3 Operation

Lists adjustment media: indicating module, DTMs, AMS/PDM, and HART handheld.

3.4 Packaging, transport and storage

Covers packaging, transport procedures, and storage conditions for the instrument.

Product description

Transport

Transport must consider notes on packaging; non-observance can cause damage.

Storage

Packages must be left closed and stored according to markings until installation.

3.5 Accessories and replacement parts

Details accessories like PLICSCOM, VEGACONNECT, and VEGADIS 61.

Product description

External indicating and adjustment unit VEGA-DIS 62

VEGADIS 62 for HART protocol indication/adjustment; also for sensors without HART.

Flanges

Lists flange standards (DIN, EN, ANSI, JIS, GOST) and provides manual reference.

Electronics module

Replacement part for VEGABAR transmitters; one version per signal output.

Mounting

4.1 General instructions

Ensure process-exposed parts match process conditions (pressure, temp., chemistry).

Mounting position

Select accessible position; housing rotates 330°, module positions are 90° apart.

Moisture

Lead connection cable downward to drain off rain/condensation water.

Mounting

Temperature limits

Ensure ambient temperatures do not exceed limits stated in 'Technical data'.

Mounting

4.2 Mounting steps

Details steps for welding sockets, sealing threads, and flange/hygienic fittings.

4.3 Mounting steps, external housing

Steps for mounting external housing: marking holes and fastening wall mounting plate.

Connecting to power supply

5.1 Preparing the connection

Follow safety instructions: connect only without line voltage, consider overvoltage arresters.

Voltage supply

Power and signal on two-wire cable; voltage range depends on version. See 'Technical data'.

Connection cable

Use standard two-wire cable; screened if interference expected. Check diameter for gland seal.

Connecting to power supply

Cable screening and grounding

Connect screen on both ends to ground potential; sensor to internal ground, housing to potential equalization.

5.2 Connection procedure

Steps for connecting the sensor to external housing, including wiring and grounding.

Connecting to power supply

IP 68 version with external housing

Procedure for IP 68 external housing: loosen screws, remove housing socket, loop cable.

Wiring plan, single chamber housing

Electronics and connection compartment

Diagram of electronics and connection compartment for single chamber housing.

Wiring plan

Schematic of wiring for single chamber housing, showing voltage supply and signal output.

Wiring plan, double chamber housing

Electronics compartment

Diagram of electronics compartment for double chamber housing (non-Ex, Ex ia).

Wiring plan, double chamber housing

Connection compartment

Diagram of connection compartment for double chamber housing.

Wiring plan

Schematic of wiring for double chamber housing, showing voltage supply and signal output.

Wiring plan, double chamber housing Ex d

Electronics compartment

Diagram of electronics compartment for Ex d double chamber housing.

Connection compartment

Diagram of connection compartment for Ex d double chamber housing.

Connecting to power supply

Wiring plan

Wiring plan for Ex d double chamber housing.

5.6 Wiring plan - version IP 66/IP 68 (1 bar)

Illustrates wiring for IP 66/IP 68 (1 bar) version.

Connecting to power supply

5.7 Wiring plan, external housing with version IP 68 (25 bar)

Overview of wiring for external housing with IP 68 (25 bar) version.

Connecting to power supply

Electronics and connection compartment for power supply

Diagram of electronics and connection compartment for power supply.

Connecting to power supply

Terminal compartment, housing socket

Shows connection of sensor in housing socket.

Wiring plan external electronics

Wiring plan for external electronics, showing voltage supply.

5.8 Switch-on phase

Describes the self-check process upon connecting power supply or voltage recurrence.

Set up with the indicating and adjustment module PLICSCOM

6.1 Short description

PLICSCOM module for measured value display, adjustment, and diagnosis in various housings.

6.2 Insert indicating and adjustment module

Procedure for inserting and removing the indicating and adjustment module.

Mount/Dismount indicating and adjustment module

Steps for mounting/dismounting the module: unscrew cover, place, press, screw back.

Set up with the indicating and adjustment module PLICSCOM

6.3 Adjustment system

Details the indicating and adjustment elements and key functions.

Key functions

Explains functions of [OK], [->], [+] and [ESC] keys for adjustment.

Set up with the indicating and adjustment module PLICSCOM

6.4 Setup steps

Guides through HART-Multidrop address setting and application modes.

Address setting HART-Multidrop

Setting the address is required before parameter adjustment in HART-Multidrop mode.

Parameter adjustment 'Level measurement'

Sequence for level measurement: select unit, position correction, min/max adjustment.

Set up with the indicating and adjustment module PLICSCOM

Unit of measurement

Switching measurement units (e.g., bar to mbar); density must also be entered.

Set up with the indicating and adjustment module PLICSCOM

Carry out a position correction

Procedure to activate position correction and accept/edit measured value.

Carry out min. adjustment

Procedure for minimum adjustment: edit % value, then mbar value.

Set up with the indicating and adjustment module PLICSCOM

Carry out max. adjustment

Procedure for maximum adjustment: edit % value, then mbar value.

Parameter adjustment 'Process pressure measurement'

Sequence for process pressure: select application, unit, position correction, zero/span.

Set up with the indicating and adjustment module PLICSCOM

Select application 'Process pressure measurement'

Switching application from Level to Process Pressure via Service menu.

Select unit

Selects adjustment unit, e.g., bar to mbar, and temperature unit.

Set up with the indicating and adjustment module PLICSCOM

Carry out a position correction

Procedure to activate position correction and accept/edit measured value.

Set up with the indicating and adjustment module PLICSCOM

Carrying out zero adjustment

Procedure for zero adjustment: edit mbar value, confirm, move to span.

Carry out span adjustment

Procedure for span adjustment: edit mbar value, confirm, move to menu overview.

Set up with the indicating and adjustment module PLICSCOM

Linearisation curve

Linearisation for non-linear vessel volumes; preprogrammed curves available.

Copy sensor data

Read or write parameter adjustment data to/from the sensor via the module.

Set up with the indicating and adjustment module PLICSCOM

Reset

Resets sensor-specific values to default settings.

Basic adjustment

Resets menu items like Zero/Min, Span/Max, Density, Damping to reset values.

Set up with the indicating and adjustment module PLICSCOM

Factory setting

Resets special parameters to default values; peak values reset to actual value.

Optional settings

Covers scaling, simulation, trend curve presentation.

Set up with the indicating and adjustment module PLICSCOM

6.5 Menu schematic

Diagram showing the menu structure for Basic adjustment and Display sections.

Basic adjustment

Menu structure for unit, damping, position correction, min/max adjustment, linearization, sensor-TAG.

Display

Menu structure for displayed value, lighting, display unit, and scaling.

Set up with the indicating and adjustment module PLICSCOM

Diagnostics

Menu for peak value, sensor status, and trend curve.

Service

Menu for output, simulation, reset, language, HART mode, copy data, PIN, application.

Info

Menu for instrument type, serial number, calibration date, software version.

Set up with PACTware and other adjustment programs

7.1 Connect the PC via VEGACONNECT

Instructions for connecting PC to sensor directly or externally via VEGACONNECT.

VEGACONNECT directly on the sensor

Diagram showing direct connection using USB cable and VEGACONNECT.

VEGACONNECT externally

Diagram showing external connection via I²C bus and VEGACONNECT.

Set up with PACTware and other adjustment programs

VEGACONNECT via HART

Connecting PC via HART to signal cable; necessary components listed.

7.2 Parameter adjustment with PACTware

Guides to setup with PACTware; requires DTM-Collection.

Set up with PACTware and other adjustment programs

7.3 Parameter adjustment with AMS™ and PDM

Instrument descriptions for AMS™/PDM are available as DD/EDD.

Maintenance and fault rectification

8.1 Maintenance

No special maintenance required in normal operation; clean diaphragm if buildup occurs.

Cleaning

Clean diaphragm if necessary; check material resistance and consult agency for special instructions.

8.2 Remove interferences

Operator is responsible for fault rectification; check signals and error messages.

Fault rectification

Check output signals, evaluate error messages, use PACTware for diagnostics.

24 hour service hotline

Contact VEGA service hotline for urgent cases; available 7 days a week.

Maintenance and fault rectification

Check the 4 ... 20 mA signal

Check signal stability, level fluctuations, pressure compensation.

Error messages via the indicating and adjustment module

Lists error codes (E013, E017, E036, E041) and their meanings.

Maintenance and fault rectification

8.3 Calculation of total deviation (according to DIN 16086)

Explains total deviation calculation (Ftotal = Fperf + Fstab) with examples.

Total deviation

Defines total deviation as sum of basic accuracy and long-term stability.

Maintenance and fault rectification

8.4 Exchanging the electronics module

Procedure for exchanging a defective electronics module with an identical type.

8.5 Software update

Details how to determine software version and required components for update.

Maintenance and fault rectification

Load sensor software to PC

Steps to download and extract sensor software files from www.vega.com.

Prepare update

Connect PC to instrument, start PACTware, and use project assistant for connection.

Load software into sensor

Steps to update sensor software using PACTware and extracted hex file.

8.6 Instrument repair

Procedure for instrument repair: download return form, clean, pack, and ship.

Dismounting

9.1 Dismounting steps

Warning about dangerous conditions; reverse mounting and connection steps.

9.2 Disposal

Instrument is recyclable; pass to specialized company, not municipal points.

Supplement

10.1 Technical data

Provides technical specifications including general data, materials, and weights.

General data

Covers parameter, pressure, measuring principle, and communication interface.

Materials and weights

Details materials for wetted and non-wetted parts, seals, and housing components.

Supplement

Output variable

Defines output signal (4-20 mA/HART), resolution, failure signal, and NAMUR recommendations.

Dynamic behaviour output

Details run-up time, dead time, rise time, step response time, and damping.

Additional output parameter - temperature

Specifies processing via HART, Profibus PA, FF; range and resolution for temperature.

Supplement

Accuracy

Specifies accuracy ranges in Celsius and Fahrenheit for different temperature ranges.

Input variable

Details adjustment ranges for min/max, zero/span, and recommended turn down.

Nominal measuring ranges and overload capability in bar/kPa

Table of nominal ranges and overload capacities in bar and kPa.

Supplement

Nominal range

Lists nominal ranges and overload capacities in bar/kPa and psi.

Nominal measuring ranges and overload capacity in psi

Table of nominal ranges and overload capacities in psi.

Supplement

Nominal range

Lists nominal ranges and overload capacities in psi.

Reference conditions and actuating variables (according to DIN EN 60770-1)

Specifies reference conditions (temp, humidity, air pressure) and characteristics.

Deviation determined according to the limit point method according to IEC 60770

Details deviations for digital/analog outputs based on turn down and versions.

Supplement

Influence of the product or ambient temperature

Thermal change in zero signal and span for digital/analog outputs.

Thermal change, current output

Specifies thermal change for the 4-20 mA current output.

Long-term stability (according to DIN 16086, DINV 19259-1 and IEC 60770-1)

Applies to digital/analog outputs; refers to set span and turn down.

Supplement

Ambient conditions

Specifies ambient, storage, and transport temperature ranges for different versions.

Process conditions

Details pressure stage, process fitting materials, and product temperature limits.

Product temperature depending on the measuring cell seal

Table showing product temperature limits for different measuring cell seals.

Supplement

Measuring cell seal

Table of product temperature limits for various FFKM and EPDM seals.

Vibration resistance

Specifies mechanical vibrations and shock resistance.

Electromechanical data - version IP 66/IP 67

Details cable entry/plug configurations for single and double chamber housings.

Supplement

Electromechanical data - version IP 66/IP 68 (1 bar)

Details cable entry for single chamber housing and connection cable structure.

Electromechanical data - version IP 68

Details connection cable structure between IP 68 instrument/external housing and cable entry.

Supplement

Indicating and adjustment module

Covers voltage supply, data transmission, indication, adjustment elements, protection rating, materials.

Voltage supply

Specifies operating voltage for non-Ex, Ex ia, Ex d instruments, with and without illumination.

Supplement

Electrical protective measures

Lists protection ratings for housings, overvoltage category, and protection class.

Functional safety (SIL)

Explains SIL qualification activation for safety functions via module or PACTware.

Supplement

Approvals

Notes that approval documents depend on version and are part of delivery or downloadable.

Dimensions

Plastic housing

Dimensional drawings for plastic housing versions IP 66/IP 68.

Aluminium housing

Dimensional drawings for aluminium housing versions IP 66/IP 68.

Dimensions

Aluminium housing in protection rating IP 66/IP 68 (1 bar)

Dimensional drawings for aluminium housing IP 66/IP 68 (1 bar).

Stainless steel housing

Dimensional drawings for stainless steel housing versions IP 66/IP 68.

Dimensions

Stainless steel housing in protection rating IP 66/IP 68 (1 bar)

Dimensional drawings for stainless steel housing IP 66/IP 68 (1 bar).

External housing with version IP 68

Dimensional drawings for external housing with version IP 68.

Supplement

VEGABAR 52 - threaded fitting 1

Diagrams and dimensions for VEGABAR 52 threaded fittings (GV/GC, GL/GU, GS, GI, GM/GN, GB).

Supplement

VEGABAR 52 - threaded fitting 2

Diagrams and dimensions for VEGABAR 52 threaded fittings (GF, GG, GW, GE).

Supplement

VEGABAR 52, hygienic fitting 1

Diagrams and dimensions for VEGABAR 52 hygienic fittings (CD/CC, CA, CE, LA, AA).

Supplement

VEGABAR 52, hygienic fitting 2

Diagrams and dimensions for VEGABAR 52 hygienic fittings (TA, TC, RA/RB, RD, RS/RT).

Supplement

VEGABAR 52 - flange connection

Dimensions and specifications for VEGABAR 52 flange connections (DIN 2501, ANSI B16.5).

Supplement

VEGABAR 52 - threaded fitting for paper industry

Diagrams and dimensions for threaded fittings for the paper industry (BA/BB, BE, DG).

Supplement

VEGABAR 52 - flange connection for paper industry 1

Diagrams for flange connections in the paper industry (TR, TS, FG, EW).

Supplement

VEGABAR 52 - flange connection for paper industry 2

Diagrams for absolutely front-flush flange connections for the paper industry (FT, EV).

Supplement

10.3 Industrial property rights

Information on industrial property rights and protection of VEGA product lines.

10.4 Trademark

States that brands, trade, and company names are property of their lawful proprietor.

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