EasyManua.ls Logo

Vega VEGAPULS 64 User Manual

Vega VEGAPULS 64
100 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operating Instructions
Radar sensor for continuous level
measurement of liquids
VEGAPULS 64
Two-wire 4 … 20 mA/HART
Document ID: 51141

Table of Contents

Other manuals for Vega VEGAPULS 64

Question and Answer IconNeed help?

Do you have a question about the Vega VEGAPULS 64 and is the answer not in the manual?

Vega VEGAPULS 64 Specifications

General IconGeneral
Frequency80 GHz
Process Temperature-40 to 200 °C (-40 to 392 °F)
Accuracy±2 mm
Output Signal4 to 20 mA, HART, Modbus
Protection ClassIP66/IP67/IP68
Process FittingFlange
Materials, Wetted PartsPTFE, PEEK, 316L stainless steel
Housing MaterialAluminum, stainless steel
MaterialStainless steel (1.4404 / 316L), PTFE, PEEK

Summary

About this document

1.1 Function

Provides information for mounting, connection, setup, maintenance, and safety of the instrument.

1.3 Symbols used

Explains symbols for document ID, tips, notes, cautions, warnings, danger, Ex applications, lists, and actions.

For your safety

2.1 Authorised personnel

Operations must be carried out by trained, qualified personnel wearing protective equipment.

2.4 General safety instructions

Instrument must be operated in flawless condition; operator is responsible. Observe regulations and safety rules.

2.7 Radio license for Europe

Instrument tested per harmonized standards; approved for use in EU countries.

2.8 Radio license for USA

Approval valid for USA; complies with FCC rules. Conditions for use inside/outside closed vessels.

2.10 Installation and operation in the USA and Canada

Installations in US/Canada must comply with relevant electrical codes; Class 2 power supply required.

Product description

3.1 Configuration

Details scope of delivery for VEGAPULS 64 sensor, accessories, and documentation.

Type label overview

Explains the layout and content of the instrument's type label for identification.

3.2 Principle of operation

VEGAPULS 64 is a radar sensor for continuous level measurement of liquids using radar signals.

3.3 Packaging, transport and storage

Details packaging materials, transport considerations, and storage conditions for the instrument.

Mounting

4.1 General instructions

Provides general instructions for mounting, including protection against moisture and process conditions.

4.2 Mounting versions, plastic horn antenna

Details mounting options for plastic horn antenna, including mounting strap.

Flange mounting options

Details two versions for flange mounting: Combi compression flange and Adapter flange.

4.3 Mounting preparations, mounting strap

Instructions for assembling the mounting strap to the sensor, including angle of inclination options.

4.4 Mounting instructions

Provides instructions on polarization, installation position, and avoiding false echoes.

Nozzle mounting recommendations

Nozzle should be short and rounded; antenna end should protrude from nozzle.

Vessel installations and clear view

Avoid obstructions; ensure clear view to product. Use false signal suppression if needed for vessel installations.

4.5 Measurement setup - Flow

General observations for flow measurement setup: upstream mounting, center installation, distance to orifice.

Connecting to power supply

5.1 Preparing the connection

Safety instructions, voltage supply, connection cable, and cable glands preparation for power connection.

Voltage supply requirements

Power supply and signal on two-wire cable; use energy-limited circuit (Class 2).

Cable screening and grounding

Connect cable screening to ground potential for shielded cables; consider potential differences.

5.2 Connecting

Details connection technology via spring-loaded terminals and connection procedure for modules/adapters.

Wiring plan, single chamber housing

Illustrates wiring for single chamber housing, applicable to non-Ex and Ex-ia versions.

5.4 Wiring plan, double chamber housing

Illustrates wiring for double chamber housing, applicable to non-Ex and Ex-ia versions.

5.5 Wiring plan - version IP66/IP68, 1 bar

Shows wire assignment for permanently connected cables for IP66/IP68, 1 bar version.

5.6 Switch-on phase

Describes the self-test sequence after connecting power, including status messages and output signal behavior.

Set up with the display and adjustment module

6.1 Insert display and adjustment module

Instructions for inserting and removing the display/adjustment module in various positions without interrupting power.

6.2 Adjustment system

Introduces the adjustment system, LC display, and adjustment keys for instrument configuration.

6.3 Measured value indication - Selection of national language

Describes different measured value indication modes and how to select the national language.

6.4 Parameter adjustment - Quick setup

Guides users through quick setup to adapt the sensor to the application using the display module.

6.5 Parameter adjustment - Extended adjustment

Introduces extended adjustment via main menu sections: Setup, Display, Diagnostics, Additional adjustments, Info.

Setup - Max. adjustment

Procedure for setting the maximum level (minimum measuring distance) and corresponding percentage.

Lock/unlock setup - Adjustment

Safeguarding sensor parameters against unauthorized modifications using a PIN.

Diagnosis - Simulation

Simulating measured values via current output for testing signal paths and downstream instruments.

6.6 Saving the parameterisation data

Recommendations for documenting or saving parameter adjustment data for reuse or service.

Setup with PACTware

7.1 Connect the PC

Connecting the PC directly to the sensor or via HART to the signal cable using interface adapters.

7.2 Parameter adjustment with PACTware

Using PACTware and DTMs for parameter adjustment. Details on standard/full versions and downloads.

7.3 Saving the parameterisation data

Recommends documenting or saving parameterisation data via PACTware for multiple use or service.

Set up with other systems

8.1 DD adjustment programs

Using DD adjustment programs like AMS™ and PDM with EDD files downloadable from www.vega.com.

8.2 Field Communicator 375, 475

Parameterization with Field Communicator 375/475 using EDDs and Easy Upgrade Utility software.

Diagnosis, asset management and service

9.1 Maintenance

No special maintenance required for proper use. Measures against buildup and cleaning instructions.

9.2 Measured value and event memory

Instrument memory for diagnostic purposes: measured values, event types, and status messages.

9.3 Asset Management function

Instrument self-monitoring and diagnostics according to NE 107, status messages, and pictographs.

Failure codes and rectification

Table of failure codes (F013-F260), causes, rectification steps, and DevSpec states.

Error codes and troubleshooting

Lists error codes for setup, function check, out of specification, and maintenance, with rectification.

9.4 Rectify faults

Operator responsibility for fault rectification; measures include evaluating messages and checking output.

4 ... 20 mA signal errors

Troubleshooting common errors in the 4-20 mA signal, such as instability, missing signal, or incorrect levels.

Measurement error with constant level

Examples of measurement errors with constant level, including low/high values and jumps towards 0%.

Measurement error during filling

Examples of measurement errors during filling, such as unchanged values, jumps, or incorrect levels.

Measurement error during emptying

Examples of measurement errors during emptying, including unchanged values or jumps towards 0%.

9.5 Exchanging the electronics module

Procedure for replacing a defective electronics module, including ordering and loading settings.

9.6 Software update

Required components and procedure for updating instrument software via PC and PACTware.

Dismount

10.1 Dismounting steps

Warning about process conditions before dismounting; reverse mounting steps.

10.2 Disposal

Instrument materials are recyclable. Follow WEEE directive and contact for disposal if needed.

Supplement

11.1 Technical data - Materials and weights

Lists materials for wetted and non-wetted parts, including antenna, seals, and housing components.

Technical data - Housing, weights, and torques

Details housing materials, weights, and maximum torques for threads, flanges, and glands.

Input variable and output variable

Specifies measured variable (distance), max measuring range, and output signal details (4-20mA/HART).

Variables influencing measurement accuracy

Details temperature drift, deviation due to conversion, and EMI effects on accuracy.

Characteristics and performance data

Lists measuring frequency, cycle time, step response time, and beam angles for different versions.

Process conditions - Process temperature

Details process temperature ranges for various antenna systems and materials.

Derating curves - Integrated horn antenna

Shows derating curves for ambient/process temperature with integrated horn antenna for different housings.

Derating curves - Plastic horn antenna

Shows derating curves for ambient/process temperature with plastic horn antenna.

Derating curves - Encapsulated antenna system

Shows derating curves for ambient/process temperature with encapsulated antenna systems.

Derating curves - Encapsulated antenna system (cont.)

Shows derating curves for ambient/process temperature with encapsulated antenna systems up to +200°C and -196°C.

Process fitting and process pressure

Lists process fittings, available versions, and corresponding process pressure ratings.

Electrical protective measures

Specifies protection ratings (IEC 60529, NEMA) for different housing materials and versions.

11.2 Radio astronomy stations

Lists geographic positions of radio astronomy stations in Europe for radio license restrictions.

11.3 Dimensions

References where to download detailed dimensional drawings for various instrument versions.

Related product manuals