Vestil LLW - User Manual

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Table of Contents Rev. 10/2/2020 LLW MANUAL

LLW, LLPW, ALLW, & ALLPW Light Load Lifters

Use and Maintenance Manual

A)LLW-FW (A)LLPW-FW (A)LLW-4SFL (A)LLPW-4SFL

Receiving Instructions

After delivery, remove the packaging from the product. Inspect the product closely to determine whether it

sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading.

If the product is undamaged, discard the packaging.

NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with

laws, regulations, codes, and mandatory standards applied where the product is used.

Technical Service & Replacement Parts

For answers to questions not addressed in these instructions and to order replacement parts, labels, and

accessories, call our Technical Service and Parts Department at (260) 665-7586. The Department can also be

contacted online at http://www.vestilmfg.com/parts_info.htm

Electronic Copies of Instruction Manuals

Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php

Vestil Manufacturing Corp.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Fax: (260) 665-1339

Web: www.vestilmfg.com e-mail: info@vestil.com

Table of Contents

Page

Specifications (dimensions, capacity, net weight): LLW & ALLW……………………………………………….......

Specifications (dimensions, capacity, net weight): LLPW & ALLPW………………………………………….…….

Signal Words….…………………………………………………………………………………………………..……….

Safety Instructions..…….…………..………………………………………………………………..………..………….

LLW-202058-FW Exploded View & Bill of Materials….…………….…………………………………....……..........

ALLW-2020-FW Exploded View & Bill of Materials…………………..………….…………………….......…………

ALLW-2020-FWFL Exploded View & Bill of Materials………………………………………………………………..

LLW-202058-FWFL Exploded View & Bill of Materials………………………………………………………………

LLW-202058-FWWL Exploded View & Bill of Materials………………………………………………………………

LLW-242060-4SFL Exploded View & Bill of Materials………………………………...…….………………….…….

ALLW-2420-4SFL Exploded View & Bill of Materials……………………………………........................................

LLPW-500-FW Exploded View & Bill of Materials……………………………………….....…………………….......

LLPW-500-FWFL Exploded View & Bill of Materials………………………………………………………………….

ALLPW-500-FW Exploded View & Bill of Materials………………………………………………………….………..

ALLPW-500-FWFL Exploded View & Bill of Materials………………………………………………………………..

LLPW-500-4SFL Exploded View & Bill of Materials…………………………………….…………………....……….

ALLPW-500-4SFL Exploded View & Bill of Materials………………………………………………………….……..

Raising and Lowering the Deck….……………………………………………………………………………………...

Using the Hand Truck..…..………………………………………………………………………………………………

18-19

Record of Satisfactory Condition………………………………………………………………………………….…….

Inspections & Maintenance…………………………………………………………………………….........................

Labeling Diagram……………………………………………………………………………………………………...….

Limited Warranty…...……………………………………………………………………………………………………..

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Summary

Product Specifications

LLW-FW, ALLW-FW, & ALLW-2020-FWFL Specifications

Details dimensions, net weight, and capacity for specific lifter models.

LLW-4 SFL & ALLW-4 SFL Specifications

LLPW-FW, ALLPW-FW, & ALLPW-500-FWFL Specifications

LLPW-500-4 SFL & ALLPW-500-4 SFL Specifications

The provided document is a Use and Maintenance Manual for Vestil LLW, LLPW, ALLW, & ALLPW Light Load Lifters. These devices are manually-propelled high-lift industrial trucks designed for raising and lowering loads.

Function Description

The Vestil Light Load Lifters are designed to facilitate the lifting and lowering of light loads. They are manually operated, primarily using a winch mechanism to control the vertical movement of a deck or platform. The lifters are intended for use in material handling applications where loads need to be raised to a comfortable working height or transported at a low height. The manual emphasizes that these are "manually-propelled high lift industrial trucks" and provides guidance based on the national standard ANSI/ITSDF B56.10-2012.

Important Technical Specifications

The manual includes detailed specifications for various models, covering dimensions, net weight, and capacity.

Capacity:

LLW-202058-FW, ALLW-2020-FW, ALLW-2020-FWFL: 500 lb (227.3 kg) for LLW-202058-FW; 400 lb (181.8 kg) for ALLW-2020-FW and ALLW-2020-FWFL.
LLW-242060-4SFL, ALLW-2420-4SFL: 500 lb (227.3 kg) for LLW-242060-4SFL; 400 lb (181.8 kg) for ALLW-2420-4SFL.
LLPW-500-FW, ALLPW-500-FW, ALLPW-500-FWFL: 400 lb (181.8 kg) for all models.
LLPW-500-4SFL, ALLPW-500-4SLF: 400 lb (181.8 kg) for all models.

Dimensions (examples):

LLW-FW; ALLW-FW; & ALLW-2020-FWFL:
- Overall Height: 66 1/2"
- Width: 20"
- Depth: 20 1/16"
- Deck Raised Height: 58"
- Deck Lowered Height: 3 1/8"
- Load Center: 10"
LLW-4SFL & ALLW-4SFL:
- Overall Height: 59 7/16"
- Width: 24"
- Depth: 27 3/16"
- Deck Raised Height: 60"
- Deck Lowered Height: 6 1/8"
- Load Center: 10"
LLPW-FW; ALLPW-FW; & ALLPW-500-FWFL:
- Overall Height: 66 1/2"
- Width: 20"
- Depth: 30 1/2"
- Deck Raised Height: 55"
- Deck Lowered Height: 1/4"
- Load Center: 10"
LLPW-4SFL & ALLPW-4SFL:
- Overall Height: 69 7/16"
- Width: 20"
- Depth: 37 7/16"
- Deck Raised Height: 58"
- Deck Lowered Height: 1/4"
- Load Center: 10"

Net Weight (examples):

LLW-202058-FW: 131 lb (59.3 kg)
ALLW-2020-FW: 84 lb (38.2 kg)
LLW-242060-4SFL: 192 lb (87.0 kg)
LLPW-500-FW: 156 lb (70.9 kg)

Usage Features

Raising and Lowering the Deck:

The lifter is equipped with a manual winch.
To raise the platform, rotate the handle clockwise. The platform rises approximately 1 inch per rotation.
To lower the platform, rotate the handle counterclockwise.
When the deck is elevated, the handle should be rested on the winch mounting bracket.

Using the Hand Truck:

Safety First: Only trained and authorized persons should operate the device. Operators must inspect the lifter and the area of use before each operation.
Handling: Grasp the handle with both hands and walk behind the lifter, keeping feet clear of the wheels.
Positioning: Move the lifter to a position near the load.
Load Placement: Center the load on the deck and secure it (e.g., with ratchet straps) to prevent sliding or rolling. The load should rest against the back of the deck. Improper centering (e.g., in front or to the sides) is explicitly shown as incorrect.
Brakes/Floor Lock: If equipped, engage the floor lock or wheel lock to prevent movement.
- Wheel lock: Press the brake plate down onto the wheel to engage. Lift the release tab to disengage.
- Floor lock: Press the red handle down to engage. Lift the red handle to a vertical position to disengage. When locked, the rubber boot firmly contacts the ground.
Transport: Lower the deck until it is a few inches above the ground before moving the load to the desired location.
Unloading: At the destination, lock the casters/brakes, raise the deck to a comfortable height, rest the handle, and remove the load.
Storage: Lower the deck completely (a few inches above the legs), engage brakes (if applicable), and store the lifter in a dry, indoor location.

Maintenance Features

Inspections & Maintenance:

Regularity: Regular inspections and maintenance are necessary to keep the device in normal condition.
Record Keeping: Compare inspection results to the "Record of Satisfactory Condition" (described below) to determine if repairs or replacement parts are needed.
Lubrication: Periodically lubricate moving parts.
Cleanliness: Keep the product clean and dry.
Parts: Only use manufacturer-approved replacement parts.
Bi-weekly Inspection (at least):
- Winch, mounting bracket, cable, and pulley: Cycle the deck, listen for unusual noises/binding, examine the winch spool, inspect the mounting bracket for solid attachment, check the cable for reeving/stretching/thinning, and confirm pulley rotation.
- Frame (mast, base, deck, and deck rollers): Examine for damaged welds, severe rusting, cracks, bends. Remove rust with steel wool, clean, and apply touch-up paint.
- Casters and wheels: Check for wobbling, damage, severe wear. Ensure smooth rolling and clean off grit.
- Hardware: Examine pins, bolts, nuts, and tighten loose fasteners.
- Floor lock: If equipped, confirm solid contact with the ground and check the rubber pad for wear/damage.
Maintenance Program: Implement a program based on ANSI/ITSDF standard B56.10-2006.
- Tag the lifter "Out of Service" before maintenance.
- If structural members are deformed, corroded, rusted, or excessively worn, DO NOT use the lifter.
- If the deck movement is not smooth or noisy, apply silicon wax or spray to the inside of the mast frame.
- Remove dirt from the cable, pulleys, and other surfaces.
- Perform necessary adjustments/repairs. DO NOT modify the lifter.
- Keep a dated record of all repairs/adjustments/replacements.
- Cycle the platform up and down while listening for unusual noises and watching for binding or rough movement.

Record of Satisfactory Condition:

Before initial service, thoroughly photograph the unit from multiple angles, ensuring all operating mechanisms and labels are visible.
Document the operation of the winch (effort, sounds), deck movement (smoothness), and brake function (resistance).
Collate all photos and writings into a single file with a clear identifier. This record serves as a baseline for future inspections.

Labeling Diagram:

The manual provides a diagram of label placement (e.g., Label 287 for capacity, Label 527 for general warnings, Label 208 for pinch points).
Users are instructed to photograph all labels upon receipt and replace any damaged, missing, or unreadable labels.

Limited Warranty:

Vestil Manufacturing Corporation warrants the product to be free of defects in material and workmanship for a specified warranty period.
Warranty covers original dynamic parts (motors, hydraulic pumps, controllers, cylinders) and "wearing parts" (bearings, hoses, wheels, seals, brushes, batteries).
Warranty period: 90 days for original dynamic components and wearing parts, starting from the shipping date.
Voids warranty: Misuse, negligent assembly/installation/operation/repair, corrosive environments, inadequate maintenance, shipping damage, collisions, unauthorized modifications.