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Victron energy BlueSolar 100/30 User Manual

Victron energy BlueSolar 100/30
61 pages
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MPPT solar charger manual
BlueSolar MPPT 100/30 & 100/50
06/2021
ENGLISH

Table of Contents

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Victron energy BlueSolar 100/30 Specifications

General IconGeneral
ModelBlueSolar 100/30
TypeMPPT Solar Charge Controller
CategoryBattery Charger
Maximum PV Open Circuit Voltage100V
Maximum Charge Current30 A
Charge voltage 'absorption'14.4 V / 28.8 V
Charge voltage 'float'13.8 V / 27.6 V
EfficiencyUp to 98%
Communication PortVE.Direct
Maximum PV Power440W (12V), 880W (24V)
Battery Voltage12/24V (Auto Select)
Operating Temperature Range-30°C to +60°C
ProtectionReverse polarity
Temperature Compensation-16mV / °C / 12V battery (-32mV / °C / 24V battery)

Summary

1. Safety precautions

1.1. General safety precautions

Read manual carefully for important installation, operation, and maintenance instructions.

1.2. Wiring safety precautions

Guidelines for using appropriate cables and ensuring safe electrical connections, emphasizing stranded copper and proper gauge.

2. Introduction

2.1. Battery voltage, PV voltage and current rating

Details the solar charger's capabilities for charging batteries from PV arrays, specifying voltage and current limits.

3. Features

3.1. Automatic battery voltage detection

Explains how the solar charger automatically detects and adapts to 12V, 24V, or 48V system voltages upon initial power-up.

3.2. Outstanding MPPT algorithm

Highlights the ultra-fast MPPT controller for maximizing energy harvest, especially in changing light conditions.

3.3. Outstanding conversion efficiency

Details the high conversion efficiency, exceeding 98%, enabling fanless operation up to 40°C.

3.4. Extensive electronic protection

Covers the built-in protections against over-temperature, PV reverse polarity, and PV reverse current.

3.5. VictronConnect App

Describes the VictronConnect App's functionality for monitoring, operating, accessing data, and configuring the solar charger.

3.6. Display

Lists the available display options for monitoring the solar charger's status and data.

3.7. VE.Direct port

Explains the VE.Direct port's purpose for communication, data transfer, and external control, detailing required cables.

3.8. Battery charging

Details the solar charger's battery charging process, including adaptive 3-stage charging and flexible charge algorithms.

3.9. Temperature sensing

Explains temperature sensing for compensated charging, covering internal and external sensor options.

3.9.1. Internal temperature sensor

Describes the built-in internal temperature sensor used for temperature-compensated charging and overheat detection.

3.9.2. External temperature and voltage sensor

Explains the use of Smart Battery Sense for accurate battery temperature and voltage measurements for improved charging.

3.10. Voltage sensing

Details how optional sensors measure battery voltage to compensate for cable voltage losses.

3.11. Remote on/off

Explains how to create a virtual remote on/off terminal using a VE.Direct cable for external control.

3.12. WireBox

Describes the optional MPPT WireBox for protecting terminals and enhancing safety.

4. Installation

4.1. Mounting

Provides instructions on how to mount the solar charger vertically, considering clearance and proximity to the battery.

4.2. Battery

Specifies battery protection requirements, fuse ratings, and cable connection guidelines.

4.3. PV array

Outlines requirements for PV array configuration, including voltage limits and panel connection types.

4.4. Grounding

Explains grounding procedures for the battery, chassis, and PV array to ensure system safety.

4.5. Electrical connections

Details the correct sequence for making electrical connections, including battery, communication, and PV array.

4.6. Connect the MPPT Control display

Guides on connecting the optional MPPT Control display using a VE.Direct cable.

5. Configuration and settings

5.1. How to change settings

Introduces methods for changing settings, including VictronConnect App, rotary switch, and MPPT Control display.

5.1.1. Settings via the VictronConnect App

Explains how to access and modify solar charger settings using the VictronConnect mobile application.

5.1.2. Settings via the rotary switch

Describes how to select pre-programmed battery charge algorithms using the rotary switch.

5.1.3. Settings via MPPT Control display

Details how to configure charger settings using the optional MPPT Control display.

5.2. All settings explained

Provides a comprehensive explanation of all user-configurable solar charger settings and firmware updates.

5.2.1. Battery settings

Covers battery voltage, max charge current, charger enable, and battery preset configurations.

5.2.2. Load output settings

Configures load output operation modes and streetlight settings for controlling external devices.

5.2.3. Streetlight settings

Enables automatic control of night lighting based on sunset and sunrise, with timer programming options.

5.2.4. TX port settings

Configures the TX port for sending signals to external devices, such as PWM dimming for streetlights.

5.2.5. RX port settings

Configures the RX port for receiving signals from external devices, such as BMS for remote on/off control.

5.3. Updating firmware

Provides steps to check and update the solar charger's firmware using the VictronConnect App.

5.4. VE.Smart network

Explains the VE.Smart network for wireless data sharing via Bluetooth between Victron products.

5.4.1. VE.Smart network setup

Guides on setting up new VE.Smart networks and joining existing ones for device communication.

7. Monitoring

7.1. LED indications

Explains the meaning of LED indicators for operational status, charge stages, and fault conditions.

7.2. Error codes

Lists error codes displayed by the charger and directs users to the appendix for detailed meanings.

7.3. Monitoring via the VictronConnect App

Details how to monitor the solar charger, its historical data, and operational warnings using the VictronConnect App.

7.3.1. VictronConnect status screen

Describes the status screen displaying live charger information, solar output, and battery status.

7.3.2. VictronConnect history screen

Explains how to view historical data over 30 days, including solar yield, Pmax, Vmax, and battery status.

7.3.3. VictronConnect error reporting

Details how VictronConnect displays active and historical errors, including error numbers and descriptions.

7.4. Monitoring via a GX device and VRM

Explains how to monitor the charger via a GX device and the VRM portal for remote access and alerts.

8. Warranty

9. Troubleshooting and Support

9.1. The controller is not operational

Guides on troubleshooting why the solar charger is not powering up or communicating.

9.1.1. Visual check

Recommends checking for mechanical damage, burn marks, or water damage on the solar charger unit.

9.1.2. Battery supply check

Details how to check for battery supply at the charger terminals using a multimeter.

9.2. Batteries are not charged

Lists potential reasons why the solar charger may not be charging the batteries and steps to resolve.

9.2.1. Reverse battery polarity

Explains the consequences of incorrect battery cable connections and the lack of reverse polarity protection.

9.2.2. Reverse PV polarity

Describes signs of reverse PV polarity, where the controller may not indicate an error but stop charging.

9.2.3. Battery full

Explains how the charger behaves when the battery is full, reducing charge current or stopping.

9.2.4. The charger is disabled

Instructs to check the VictronConnect App to ensure the charger is enabled and not manually disabled.

9.2.5. PV voltage too low

Details the PV voltage requirements for initiating and maintaining charging.

9.2.6. Battery voltage setting too low

Ensures the 'battery voltage' setting in VictronConnect matches the actual system voltage.

9.2.7. Controlled by an external device

Explains how external devices can control the solar charger's charge current.

9.2.8. Battery supply issue

Troubleshoots issues related to battery connection, fuses, circuit breakers, and cable integrity.

9.3. Batteries are undercharged

Addresses reasons for undercharged batteries, including low PV yield, high DC load, and incorrect settings.

9.3.1. Too much DC load

Explains how excessive DC load can prevent batteries from charging, even with available PV power.

9.3.2. Battery charge voltages are too low

Ensures battery charge voltages are set correctly to achieve a full charge.

9.3.3. The battery is almost full

Describes charger behavior when batteries are nearly full, reducing current and moving to float stage.

9.3.4. Battery cable voltage drop

Explains how voltage drop in battery cables can lead to undercharged batteries and how VE.Smart helps.

9.3.5. Temperature difference between solar charger and battery

Emphasizes equal ambient temperatures for accurate temperature-compensated charging.

9.3.6. Insufficient solar

Investigates causes of insufficient solar yield, such as undersized arrays or excessive load.

9.3.7. Wrong temperature compensation setting

Highlights the importance of correct temperature compensation coefficients to avoid under/overcharging.

9.3.8. Battery charge current too low

Checks the 'Max charge current' setting to ensure adequate charging time and full charge.

9.4. Batteries are overcharged

Warns about dangers of overcharging and lists causes like incorrect voltages or unsuitable equalization.

9.4.1. Battery voltage setting too high

Ensures the 'battery voltage' setting is correct to prevent overcharging, especially after system changes.

9.4.2. Battery charge voltages too high

Checks if battery charge voltages are set correctly to prevent overcharging.

9.4.3. Battery unable to deal with equalization

Warns that unsuitability for equalization can lead to overcharging, especially for sealed or lithium batteries.

9.4.4. Battery old or faulty

Explains how old or faulty batteries can lead to overcharging of remaining cells.

9.5. Solar issues

Covers remaining potential solar issues not discussed earlier, such as reverse current and low yield.

9.5.1. PV reverse current too high

Addresses high PV reverse current, potential damage from reverse polarity, and warranty considerations.

9.5.2. PV yield less than expected

Diagnoses reasons for lower-than-expected PV yield by checking history and potential issues.

9.5.3. Full rated output not reached

Identifies reasons for not reaching full rated output, including undersized PV arrays and high temperatures.

9.5.4. Max PV output power relates to battery voltage

Explains how battery voltage affects the maximum PV output power achievable by the charger.

9.5.5. Mixed PV panel types

Recommends using only the same brand, type, and model of PV panels for optimal performance.

9.5.6. PV connections burned or melted

Discusses causes of burned or melted PV connections, often due to incorrect wiring or cable types.

9.5.7. MC4 connectors wrongly connected

Refers to the Wiring Unlimited book for detailed guidance on MC4 connector installation.

9.5.8. Optimisers cannot be used

States that solar optimisers interfere with the MPPT algorithm and should not be used.

9.5.9. Earth fault detection missing

Notes the absence of internal earth fault detection and recommends external devices.

9.5.10. Ground current

Discusses investigating ground currents and the importance of a single ground connection point.

9.6. Communication issues

Addresses problems arising from connections to VictronConnect App, other devices, or third-party systems.

9.6.1. VictronConnect issues

Refers to the VictronConnect manual for comprehensive troubleshooting of the app itself.

9.6.2. VE.Direct port communication issues

Troubleshoots common VE.Direct communication problems related to cables, ports, and settings.

9.6.3. VE.Smart communication issues

Directs users to the Smart Network manual for troubleshooting wireless communication issues.

9.6.4. Bluetooth issues

Provides steps to diagnose and resolve Bluetooth connectivity issues, checking range and settings.

9.7. Settings or firmware issues

Covers issues arising from incorrect settings or outdated firmware, guiding on resolution steps.

9.7.1. Incorrect settings

Advises checking all settings for correctness and suggests resetting to defaults if issues persist.

9.7.2. Unable to select 36V or 48V battery voltage

Notes that not all chargers support 36V/48V, and the VictronConnect App displays supported voltages.

9.7.3. Firmware issues

Recommends updating firmware to resolve potential bugs and ensure optimal performance.

9.7.4. Interrupted firmware update

States that interrupted firmware updates are recoverable by retrying the update process.

9.8. Operation issues

Addresses remaining operational issues not covered elsewhere, such as power supply or DC-DC charging limitations.

9.8.1. Unable to operate as a power supply

Discourages use as a power supply without batteries, noting potential load compatibility issues.

9.8.2. Unable to operate as a DC to DC charger

Advises against using the charger as a DC-DC converter, citing potential damage risks.

11. Appendix

11.1. Dimensions 100/30

Provides detailed dimensional drawings for the MPPT 100/30 solar charger.

11.2. Dimensions 100/50

Provides detailed dimensional drawings for the MPPT 100/50 solar charger.

11.3. Charger error code overview

Lists and explains all possible error codes generated by solar or AC chargers.

10. Technical specifications

10.1. Specifications 100/30 and 100/50

Presents detailed technical specifications for the MPPT 100/30 and 100/50 models.

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