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Viessmann Vitodens 100-W B1HA 26Vitodens 100-W B1HA 35Vitodens 100-W B1KA 35 User Manual

Viessmann Vitodens 100-W B1HA 26Vitodens 100-W B1HA 35Vitodens 100-W B1KA 35
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Installation and Service
Instructions
VITODENS
100-W
5784 568 - 03 06/2017
for use by heating contractor
Vitodens 100-W
B1HA Series and B1KA Combi Boiler
Wall-Mounted, gas-fired condensing boilers
On demand domestic hot water with Combi boiler
Read and save these instructions
for future reference.
IMPORTANT
Please file in Service Binder
Heating input: 21 to 125 MBH
6.2 to 36.6 kW
H

Table of Contents

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Viessmann Vitodens 100-W B1HA 26Vitodens 100-W B1HA 35Vitodens 100-W B1KA 35 Specifications

General IconGeneral
Heat Exchanger MaterialStainless Steel
CategoryBoiler
EfficiencyUp to 98%
Fuel TypeNatural Gas / Propane
ModelVitodens 100-W B1HA 26, Vitodens 100-W B1HA 35, Vitodens 100-W B1KA 35

Summary

Installation and Service Instructions

Vitodens 100-W Boiler Models

Identifies the specific boiler models covered by the manual.

Safety

Safety, Installation, and Warranty Requirements

Outlines critical safety, installation, and warranty guidelines for safe operation and compliance.

Product Documentation and Safety Labels

Advises reading all applicable documentation and highlights safety labels on the product.

General Information

Mechanical Room Requirements

Provides guidance on the requirements and considerations for the boiler's installation location.

Dimensions

Boiler Dimensions and Clearances

Details physical dimensions, connection ports, and required clearances for safe installation.

Boiler Mounting

Covers the methods and requirements for securely mounting the boiler to a wall or stand.

Connections

Venting, Piping, and Gas/Water Connections

Instructions for venting, proper piping techniques, and connecting gas/water lines.

Safety Connections and Pressure Testing

Details installing safety devices and performing hydrostatic pressure tests on the boiler.

Installation Examples and Pump Selection

Introduces diagrams for system configurations and discusses pump selection criteria.

Control Connections

Accessing Electrical Connections and Controls

Step-by-step guide on accessing internal electrical components and connecting external controls.

Start-up, Inspection and Maintenance

Tools, Controls, Power Check, and Setup Menu

Lists tools, overviews controls, checks power, and explains the setup menu functions.

System Filling, Gas Type, and Pressure Measurement

Guides on filling the system, selecting gas type, and measuring gas pressures.

Combustion Analysis and Venting Checks

Details performing combustion analysis and checking the venting system for leaks.

Component Checks and Reinstallation

Guides on checking/removing burner, electrodes, condensate drain, and reinstalling components.

Troubleshooting

Troubleshooting Steps and Fault Diagnosis

Outlines steps for diagnosing and resolving issues using fault codes and flow charts.

Boiler Component Troubleshooting

Guides on troubleshooting specific boiler components like sensors and connections.

Additional Information

Wiring Diagrams and Parts Lists

Provides wiring diagrams and comprehensive parts lists for boiler assemblies.

Maintenance Record and Operating Instructions

Offers a maintenance record template and essential safety/operating instructions.

Important Regulatory and Installation Requirements

Applicable Codes and Standards

Lists installation codes and standards for gas and electrical work in Canada and the USA.

High Limit Switch Testing

Describes the procedure for testing high limit switches as required by CSD-1 standards.

Important Regulatory and Installation Requirements (continued)

Carbon Monoxide Detector and Signage Requirements

Details mandatory requirements for CO detectors, their approval, and specific signage for vents.

Safety and General Information

Regulatory Requirements and Working Precautions

Reiterates regulatory compliance, contractor qualifications, and safety precautions for servicing.

Technical Literature and Instruction Symbols

Lists available technical documents and explains the meaning of warning, caution, and important symbols.

General Information

Boiler Identification and Product Features

Provides serial number information and describes integrated components of the Vitodens 100-W boilers.

Mechanical Room Installation

Installation Area Conditions and Contaminants

Specifies environmental requirements for the mechanical room and lists sources of air contaminants.

Dimensions

Minimum Clearances to Combustibles

Details required clearances around the boiler for safe installation and servicing.

Dimensions

Boiler Dimensions and Connection Ports

Provides detailed diagrams and measurements of the boiler's physical dimensions and connection ports.

Dimensions

Piping Connections Overview

Illustrates piping connections for B1HA and B1KA models with detailed legends for all ports.

Installation

Boiler Mounting Methods

Explains how to mount the boiler on various wall types and includes a safety caution.

Installation

Mounting Bracket Installation

Provides specific instructions for installing the boiler mounting bracket on wood and metal studs.

Installation

Mounting the Boiler to the Wall

Details the final step of mounting the boiler onto the wall bracket, ensuring it is level.

Installation

Boiler Mounting Frame and Stand

Covers the installation of the boiler on a free-standing frame and includes a caution for proper leveling.

Connections

Vent Connections and Adaptors

Shows the vent connections and explains the use of combustion air inlet covers and flue gas vent adaptors.

Connections

Piping Practices and Gas Connection

Discusses proper piping practices and the gas connection process, including codes and leak testing.

Connections

Gas Connection and Pressure Testing

Elaborates on gas connection and piping requirements, including pressure testing procedures.

Connections

Heating Water Connections

Details heating water connections, maximum operating and test pressures, and piping support.

Connections

Condensate Connection and Neutralization

Explains condensate connection procedures, including trap filling and neutralization unit installation.

Connections

Safety Connections and Pressure Testing

Covers the installation of safety devices like pressure relief valves and discusses low water cut-off requirements.

Connections

Hot Water Temperature and System Pressure

Explains how to read boiler temperature and pressure, and perform hydrostatic pressure tests.

Connections

Installation Examples and Pump Selection

Introduces schematic diagrams for various system layouts and discusses pump selection criteria.

Connections

Waterside Flow and Boiler Flow Rates

Provides graphs for waterside flow and tables for boiler maximum flow rates based on temperature rise.

Connections

Built-in Pump Performance

Details the built-in pump specifications and its performance curves for different speed settings.

Connections

B1HA with Heating Circuit Diagram

Shows a diagram for a B1HA boiler with one heating circuit, including tank sensors and outdoor sensors.

Connections

B1HA with DHW Tank and Heating Circuit

Illustrates a B1HA boiler with DHW storage tank, low-loss header, and heating circuit connections.

Connections

B1HA with DHW Tank and Heating Circuit (Tees)

Depicts a B1HA boiler with DHW storage tank, closely spaced tees, and heating circuit.

Connections

B1KA with Heating Circuit Diagram

Shows a B1KA boiler with one heating circuit, including DHW and DCW connections.

Connections

B1KA with Low-Loss Header and Heating Circuit

Illustrates a B1KA boiler with a low-loss header and one heating circuit.

Connections

B1KA with Heating Circuit (No LLH)

Depicts a B1KA boiler with one heating circuit without a low-loss header.

Connections

Boiler in Heating/Cooling Application

Shows a boiler in a heating/cooling application with a water chiller and flow control valves.

Connections

Boiler with Low Water Cut-off and Venting

Illustrates boiler configurations with remote low water cut-off devices and discusses venting requirements.

Connections

Neutralization Unit and Low-Loss Header

Details the neutralization unit accessory and the low-loss header, including their operation and sizing.

Control Connections

Accessing Electrical Connections

Provides instructions for removing the front cover and accessing the control unit.

Control Connections

Connecting External Controls

Details connecting external controls like outdoor sensors, OpenTherm, and room thermostats.

Control Connections

Closing Control Unit and Reinstalling Panel

Covers closing the control unit and reinstalling the front panel after electrical work.

Start-up, Inspection and Maintenance

Tools, Controls, Power Check, and Setup Menu

Lists tools, overviews controls, checks power, and explains the setup menu functions.

Start-up, Inspection and Maintenance

Setup Menu Overview and System Filling

Explains the setup menu functions and the process for filling and bleeding the heating system.

Start-up, Inspection and Maintenance

System Filling and Bleeding Procedures

Continues the process of filling and bleeding, including checking expansion tank pressure and system fill.

Start-up, Inspection and Maintenance

Gas Type Selection and Pressure Measurement

Guides on selecting gas type, converting it, and measuring static and running gas pressures.

Start-up, Inspection and Maintenance

Running Pressure Measurement Details

Lists running pressure values and corrective actions for natural gas and propane.

Start-up, Inspection and Maintenance

CO2 Content Measurement and Venting Checks

Details performing combustion analysis and checking the venting system for leaks.

Start-up, Inspection and Maintenance

High Altitude and Heating Input Settings

Guides on adjusting burner output for high altitudes and setting required heating input.

Start-up, Inspection and Maintenance

DHW Sensor, Temperature Units, and Comfort Function

Instructions for configuring DHW sensors, units, and the DHW comfort function.

Start-up, Inspection and Maintenance

Gas Metering and Leak Checks

Guides on clocking the gas meter, checking circuit connections for leaks, and performing combustion analysis.

Start-up, Inspection and Maintenance

Venting System Leak Check and Panel Removal

Details checking the venting system for leaks and safely removing the boiler's front panel.

Start-up, Inspection and Maintenance

Burner Removal and Gasket Checks

Guides on removing the burner and checking burner gasket/cylinder assembly for damage.

Start-up, Inspection and Maintenance

Electrode Checks and Condensate Drain

Details checking electrodes, adjusting them, and cleaning the condensate drain and siphon.

Start-up, Inspection and Maintenance

Neutralization Unit and Combustion Chamber Cleaning

Guides on checking the neutralization unit and cleaning combustion chamber/heat exchanger surfaces.

Start-up, Inspection and Maintenance

Expansion Tank, Safety Valves, and Gas Leaks

Covers checking expansion tank, safety valves, and gas pipe leak tests.

Start-up, Inspection and Maintenance

Burner and Front Panel Reinstallation

Instructions for reinstalling the burner and front panel, including torque specifications.

Troubleshooting

Troubleshooting Steps and Room Temperature

Outlines general troubleshooting steps and how to adjust room temperature settings.

Troubleshooting

Fault Diagnosis Flowchart

Presents a fault diagnosis flowchart for common start-up issues and fault displays.

Troubleshooting

Fault Code Diagnostics Table (Part 1)

A table listing fault codes, their causes, and corrective measures for system issues.

Troubleshooting

Fault Code Diagnostics Table (Part 2)

Continues the diagnostic table with more fault codes related to internal faults, limits, and sensors.

Troubleshooting

Boiler Connection and Temperature Sensor Check

Provides steps for panel removal and checking the boiler temperature sensor's resistance.

Troubleshooting

Outdoor Sensor Check and Frost Protection

Details checking the outdoor temperature sensor and explains the frost protection function.

Troubleshooting

Weather-Compensated Control and Heating Curve

Explains weather-compensated control and adjusting the heating curve, along with frost protection.

Troubleshooting

Fixed High Limit and Flue Gas Sensor Checks

Covers checking the fixed high limit and the flue gas temperature sensor for proper operation.

Troubleshooting

Control Unit Fuse and DHW Sensor Checks

Instructions for checking the control unit fuse and the DHW outlet temperature sensor.

Troubleshooting

Flow Limiter and Heat Exchanger Checks

Details replacing the flow limiter (B1KA only) and checking/replacing the plate-type heat exchanger.

Additional Information

Accessory Wiring and OpenTherm

Illustrates accessory wiring and explains the OpenTherm protocol for external controls.

Additional Information

Technical Data: Heat Priority Logic

Presents the heat priority logic table for different operating control options and their signals.

Additional Information

Technical Data: Standard Boiler Specifications

Provides standard heating boiler specifications, including gas input, output, pressure, and dimensions.

Additional Information

Technical Data: Gas, Flue, and Noise Levels

Details gas supply connections, flue gas values, condensate flow, and noise levels.

Additional Information

Technical Data: B1KA DHW Operation

Presents technical data specific to the B1KA on-demand hot water operation.

Additional Information

Burner Program Sequence

Illustrates the burner's operational sequence and lists the phases with explanations.

Additional Information

Burner Program Sequence Details

Provides detailed explanations for each phase of the burner's operation sequence.

Additional Information

B1HA Wiring Diagram

Shows the electrical wiring diagram for the B1HA 26 and 35 boiler models.

Additional Information

B1KA Wiring Diagram

Displays the electrical wiring diagram for the B1KA 35 boiler model.

Additional Information

Parts List: B1HA Models

Lists available replacement parts for the B1HA 26/35 boilers and general assemblies.

Additional Information

Parts List: B1KA 35 Model

Lists available replacement parts for the B1KA 35 boiler and general assemblies.

Additional Information

Parts List: Main Enclosure Assembly

Details parts for the main enclosure assembly of the boiler.

Additional Information

Parts List: Boiler Assembly Components

Lists parts for the boiler assembly, including gaskets, sensors, and the heat exchanger.

Additional Information

Parts List: Burner Assembly Components

Details parts specific to the boiler's burner assembly, including gaskets and the gas valve.

Additional Information

Parts List: Hydraulic Assembly Components (Part 1)

Lists parts for the hydraulic assembly, including pipes, clips, and pressure gauges.

Additional Information

Parts List: Hydraulic Assembly Components (Part 2)

Continues the hydraulic assembly parts list, including expansion tank and hose clamps.

Additional Information

Parts List: Pumping Block Assembly

Details parts for the pumping block assembly, including the circulation pump and flow check valve.

Additional Information

Parts List: Combi Block Assembly

Lists parts for the combi block assembly, including the bypass cartridge and plate heat exchanger.

Additional Information

Parts List: Control Assembly Components

Details parts for the control assembly, including the control console and various harnesses.

Additional Information

Parts List: Touch-up Paint and Lubricant

Lists touch-up paint and lubricant as related parts.

Additional Information

Installation Fittings

Lists common installation fittings and accessories, such as pressure relief valves and gas ball valves.

Additional Information

Maintenance Record

Provides a template for recording maintenance activities, measurements, and service dates.

Additional Information

Lighting and Operating Instructions

Gives essential safety instructions and operating procedures for starting and running the appliance.

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