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Viessmann Vitogas 050 Rs Series User Manual

Viessmann Vitogas 050 Rs Series
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These instructions cover the installation, operation and
servicing of the Viessmann Vitogas 50, RS series of cast-iron
sectional atmospheric gas-fired hot water boilers. These
instructions must be read thoroughly prior to installation.
These instructions must be saved and made available to
service technicians when required. Install boiler according to
these instructions.
The installation of this unit shall be in accordance with local
codes or, in the absence of local codes, use CSA-B149.1 or .2
Installation Codes for Gas Burning Appliances for Canada. For
U.S. installations use ANSI Z223.1. Always use latest editions
of codes.
Where required by the authority having jurisdiction, the
installation must conform to the Standard for Controls and
Safety Devices for Automatically Fired Boilers, ANSI/ASME
CSD-1.
These instructions must be placed in an envelope and affixed
to the boiler.
Contents: Page:
Technical Data..........................................................................3
Boiler Features .........................................................................4
Installation.................................................................................4
Gas Connections ......................................................................7
Water Connections ...................................................................8
Vent Connections ...................................................................10
Accessories ............................................................................10
Start-up and Operating Instructions........................................11
Maintenance ...........................................................................13
Troubleshooting ......................................................................17
Piping Layouts ........................................................................18
Wiring Diagrams .....................................................................22
Installation Checklist ...............................................................24
Replacement Parts List...........................................................25
Assembly of cast-iron block using draw tool...........................30
Installation / Service Manual
for Vitogas 050, RS Series
Gas-fired, atmospheric cast iron boiler
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
Viessmann Manufacturing Company Inc.
750 McMurray Road
Waterloo, Ontario
N2V 2G5
Canada
Tel. (519) 885-6300
Fax (519) 885-0887
www.viessmann.ca
mail@viessmann.ca
Viessmann Manufacturing Company (U.S.) Inc.
45 Access Road
Warwick, RI
02886
U.S.A.
Tel.: (401) 732-0667 Fax: (401) 732-0590
www.viessmann-us.com
mail@viessmann-us.com
5167 456 v1.2 03/2007
®
550 to 1050 MBH / 161 to 308 kW
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Viessmann Vitogas 050 Rs Series Specifications

General IconGeneral
Water PressureMax. 3 bar
TypeGas-fired condensing boiler
Fuel TypeNatural gas
EfficiencyUp to 98%
Control UnitVitotronic
ApplicationHeating

Summary

Technical Data

Shipping of boiler

Boiler features

Key features and standard equipment included with the boiler.

Installation

Installation of supply and return flanges

Details on connecting supply and return flanges to the boiler.

Installation with piping on left side

Instructions for reversing water connections to the left side.

Location

Guidance on selecting a suitable installation location for the boiler.

Combustion air supply

Requirements for providing adequate fresh air for combustion.

Gas valve leakage test

Water connections

Low water cut-off

Requirements for installing a low water cut-off device.

Pump selection and pump aquastat

Guidance on selecting and setting pumps and aquastats.

Initial system fill

Instructions for filling the heating system with water, including antifreeze.

Boiler venting

Removal of existing boiler

Steps for removing an old boiler from a common venting system.

Negative pressure Test

Procedure for testing the venting system under negative pressure.

Side wall vent system

Information on installing a side wall power vent system.

Accessories

Installation of pressure relief valve

Instructions for installing the pressure relief valve.

Start-up and operating instructions

Pilot and manifold pressure check

Steps to check pilot and manifold gas pressures.

Boiler wiring

Electrical wiring requirements and safety precautions for the boiler.

Testing - gas pipe

Procedures for testing the gas piping system.

Boiler piping in heating/cooling application

Guidelines for piping the boiler in a heating/cooling system.

Main burner

Description of main burner flame characteristics and operation.

Pilot burner

Description of pilot burner flame characteristics.

Periodically

Recommended periodic checks for boiler components.

Service agency – annually

Annual servicing requirements for the boiler by a qualified agency.

Lighting instructions

Step-by-step instructions for lighting the boiler's pilot and main burners.

Vitotronic control

Information on the Vitotronic control unit and its settings.

Maintenance

General

Overview of general maintenance practices and testing after service.

Main burner removal

Instructions for removing the main burner assembly for cleaning or replacement.

Heat exchanger cleaning

Detailed steps for cleaning the boiler's heat exchanger.

Pilot burner assembly removal

Instructions for removing the pilot burner assembly.

Water damage

Precautions regarding water damage to boiler components.

Burner damage

Preventing damage to burners from drywall dust.

Freezing damage

Measures to protect the boiler and system from freezing damage.

Troubleshooting – spark ignition system

Pilot burner will not light

Troubleshooting steps when the pilot burner fails to ignite.

Pilot fails to light; boiler locks out

Diagnosing and resolving pilot failure leading to boiler lockout.

Pilot lights briefly, then locks out

Troubleshooting intermittent pilot ignition and lockout issues.

Main burners fail to light

Steps to diagnose why the main burners are not lighting.

Piping layouts

Single boiler installation – piping arrangements

Shows piping configurations for a single boiler installation.

Multiple boiler installation – layouts

Vitogas 050, RS single stage with Vitotronic control (Natural gas)

Vitotronic Boiler Control

Overview of the Vitotronic boiler control system.

Vitogas 050, RS 2-stage with Vitotronic control (Natural Gas)

VITOTRONIC BOILER CONTROL

Overview of the Vitotronic boiler control system.

Checklist for proper installation

Atola-RS Parts List

Vitogas 050, RS controls and accessories

Vitotronic Boiler Control

Diagram of the Vitotronic boiler control and its connections.

Vitogas 050, RS Control and Accessories Parts List

Assembly of split cast-iron block using Viessmann draw tool

Section block assembly

Steps for assembling boiler sections using the draw tool.

Cleaning

Procedures for cleaning sealing grooves and components during assembly.

Section block assembly

Final steps for assembling and sealing boiler sections.

Maintenance record

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