Volvo Penta 2002 - I Nj Ect or Sl Eeve; Assem Bl I Ng T He Cyl I Nder Head

I nj ect or - sl eeve
8 . I nser t t he expandi ng scr ew on t he speci al t ool p/ n
884811 i nt o t he copper sl eeve and t ur n t he scr ew
ant i - cl ockwi se unt i l t he scr ew has st uck i n t he sl eeve. Ti ght en
t he scr ew har d t o al l ow t he t hr eads t o wor k t hemsel ves
i nt o t he copper mat er i al . Then i nst al l t he yoke
( 1)
on t he
st ud bol t of t he i nj ect or . Put
a
cyl i nder
head scr ew
i n
t he
cyl i nder head as a suppor t f or t he l eg of t he yoke . I nst al l t he
nut ( 2) and t i ght en
i t
unt i l t he sl eeve i s r emoved .
9 . Repl ace t he O- r i ng, seal i ng of f bet ween t he sl eeve and
t he cyl i nder head . Di p t he new O- r i ng i n
soap- wat er i n
or der
t o f aci l i t at e t he i nst al l at i on . Oi l t he new i nj ect or sl eeve
and i nst al l i t , usi ng speci al t ool p/ n
884557
.
Knock down t he
sl eeve
unt i l i t bot t oms .
10 . Oi l t hef l ar e- t ool p/ n 884283 and i nser t i t i nt ot he sl eeve
( make sur e t hat t he dowel i s pr oper l y r et r act ed) . Br ace t he
t ool
wi t h
t he i nj ect or yoke . Scr ew down t he f l ar e- t ool as f ar
as t he shoul der i n t he i nj ect or sl eeve al l ows, t her eby
f l ar i ng
t he sl eeve . Remove t he t ool . Adj ust t he l engt h of t he
sl eeve out si de t he pl ane of t he
cyl i nder head t o maxi mum
1 mm (
. 03937 i n . ) .
Assembl i ng
t he cyl i nder head
11 . Cl ean t he cyl i nder head . I f
t he wat er di st r i but i on pi pe
has been di sassembl ed, i t
must be i nst al l ed wi t h t he hol es
t ur ned as i ndi cat ed i n t he pi ct ur e . I nst al l new val ve
st em
seal i ngs . Oi l t he val ve
st ems and i nst al l t he val ves . Make
sur e t o i nst al l t he val ves and t he val ve spr i ngs i n
t hei r
r espect i ve or i gi nal
posi t i ons . I nst al l t he val ve spr i ngs and
t he
" col l et s" . Use a val ve- bow .
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