Volvo Penta 2002 - Tr Ansm I Ssi on

5 . Remove t he f uel i nj ect i on pumps . Mar k t he pumps t o
ensur e i nst al l at i on i n t he same cyl i nder s f r omwhi ch t hey
wer e r emoved . Take car e of t he shi ms . Remove t he scr ews
on t he si de of t he engi ne bl ock and l i f t out t he pump
l i f t er s .
6. Remove t he pul l ey cent er bol t and pul l of f t he pul l ey
usi ng pul l er
p/ n
9992265 . Pl ace
a pr ot ect i on pad bet ween
t he pul l er and t he cr ankshaf t t o avoi d t he cr ankshaf t bei ng
damaged .
7 . Remove t he t r ansmi ssi on cover : St ar t by r emovi ng t he
t hr ot t l e
cont r ol cover . Use a sui t abl e t ype of pl i er s t o
r emove t he spr i ng ( 1) . Then r emove t he end- ni ppl e ( 2) and
t he spr i ng ( 3) . Remove t he oi l pump cover and mar k t he
gear wheel s wi t h a col our - pen bef or e
r emovi ng t hem .
( When i nst al l i ng t he gear wheel s, t he mar ked si de must be
f aci ng out war ds) . Remove t he br aci ng pi n of t he camshaf t
usi ng t he speci al t ool
p/ n
884839 . Never r emove t he
br aci ng pi n by punchi ng i t out , t hi s can ver y wel l bend t he
camshaf t . Remove t he scr ews on t he t r ansmi ssi on cover
and pul l i t st r ai ght out war ds .
8 . The max . - vol ume- scr ew
( 1) and t he max . - r ev- scr ew ( 2)
ar e set by
Vol vo Pent a and must never be
changed si nce
t hi s
wi l l
af f ect t he engi ne out put
.
9 . Remove t he cont r ol r od . St ar t by r emovi ng t he pl ug at
t he r ear of t he bl ock and t het wo scr ews on t he pump pl ane,
hol di ng t he cont r ol r od .
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