Volvo Penta 2002 - Fl Ywheel; Tr Ansm I Ssi on

5 . Repl ace t he
f l ywheel housi ng seal i ng ( 1) . Smear seal i ng
compound ( p/ n 840879) on t he edge bet ween t he f l ywheel
housi ng and t he seal i ng . NOTE! The seal i ng l i p wi t h a
spr i ng shal l be t ur ned t owar ds t he engi ne . Make sur e t hat
t he seal i ng i s i nst al l ed i n accor dance wi t h t he pi ct ur e .
r
6 . Repl ace t he O- r i ngs and i nst al l t he f l ywheel housi ng .
Ti ght eni ng t or que 25 Nm ( 2, 5 kpm) ( 18 . 4 f t . l bs) .
I nst al l t he f l ywheel . Ti ght eni ng t or que 65 Nm ( 6, 5 kpm)
( 48 . 0 f t . l bs) .
7A . Heat t he camshaf t gear wheel t o a t emper at ur e of
appr ox . 150° C ( 302° F) and use a sui t abl e sl eeve t o i nst al l i t .
Check t o make sur e
t hat t he
gear
wheel " bot t oms" on t he
camshaf t . I nst al l t he camshaf t and make sur e t hat t he
mar ki ngs on t he camshaf t gear
wheel
and on
t he
cr ankshaf t
gear wheel coi nci de . Put t he washer ( 1) on t he hub of
t he camshaf t gear
wheel .
Check t hat
al l wei ght s
ar e pr essed
i n so t hat t he t abs ( 2) ar e i nsi de t he washer .
7B . I nst al l
anew seal i ng r i ng f or t he camshaf t i n t he
t r ansmi ssi on housi ng, usi ng mandr el
p/ n
884838 . The seal i ng
l i p wi t h
t he spr i ng i s t o bet ur ned t owar ds t he engi ne . Pr ess
i n t he seal i ng r i ng f r om
t he out si de unt i l t he mandr el
" bot t oms" agai nst t he housi ng . I nst al l a new O- r i ng i n t he
oi l channel i n
t he bl ock ( 3 f i g . 7A) .
Use a new gasket and i nst al l t he t i mi ng gear
cover
.
Pl ace
t he pr essur e sl eeve ( wi t h t he bear i ng t owar ds t he pr essur e
washer ) i n t he cont r ol ar m l ever . Hol d t he
sl eeve i n pl ace
by pr essi ng t he l ever t o i t s bot t om posi t i on wher e t he
sl eeve i s pr essed agai nst t he housi ng . I nst al l
t he pi n of t he
camshaf t , usi ng speci al t ool
p/ n
884839 . The pi n must
pr ot r ude equal l y much on bot h si des . Under no ci r cumst ances
ar e you t o use a hammer or some such
t ool t o punch t he
pi n
i nt o i t s l ocat i on wi t h t he ai d of a mandr el . The camshaf t
wi l l t hen be bent .
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