Volvo Penta 2002 - Fr Esh Wat er Cool I Ng

FRESHWATER COOLI NG 2002, 2003
Pos 21 and 23 ar e f or hot wat er out l et .
1 .

Fi t t he ci r cul at i on pump ( compl et e wi t h t ensi oner br acket and spacer sl eeve,
posi t i on
4) . Ti ght en
t he bol t s ( M8x75) t o
20 Nm ( 2, 0 kpm)
( 14 . 7 f t . l bs) , posi t i on 1 .
2 .

Suspend t he heat exchanger l oosel y by t he r ear bol t ( M8x16 and
spr i ng washer . ) , posi t i on 5 .
a) Fi t t he pi pe ( posi t i on 6) and t he hose ( posi t i on 3) bet ween t he heat exchanger and t he sea- wat er pump, usi ng
doubl e hose cl amps ( appl y soapy wat er t o t he r ubber r i ngs, appl i es
f or al l r ubber r i ngs) .
b) Fi t t he pi pe bet ween t he
heat - exchanger and t her most at housi ng, posi t i on 7 .
c)
Fi t t he pi pe bet ween t he heat - exchanger and t he ci r cul at i on pump, posi t i on
8 .
3 .

Locat e t he pi pes i n t he heat - exchanger
and and dr aw i t f or war d t i ght eni ng i t wi t h t he t wo bol t s ( M8x16 and
spr i ng
washer s) , posi t i ons 5 and 9 .
4 .

Fi t t he pi pe bet ween t he heat - exchanger and t he exhaust el bow, posi t i on 10 .
NOTE! The hol der f or t he pi pe, ( posi t i on
11) and t he l ock ( posi t i on
11
a) .
5 .
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Fi t t he pi pe bet ween t he ci r cul at i on pump ( l ower out l et ) and t he cyl i nder
head, posi t i on 12 .
6 .

Fi t t he pi pe bet ween t he
ci r cul at i on pump ( upper out l et ) and t he cyl i nder head, posi t i on 13 .
7 .

Fi t t he al t er nat or , pl ace t he bol t f or t he t ensi oner br acket wi t h t he head
f or war ds . Put on and t ensi on t he V- bel t .
8 .
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Fi t t he expansi on t ank t o t he
exhaust el bow, posi t i on 15 .
9 .

Fi t t he hose bet ween t he t ank and t he ci r cul at i on pump ( doubl e pi pe ) 2002
= 450 mm ( 17 . 7 i n) , 2003 = 550 mm ( 21 . 7
i n) ( onl y si ngl e hose cl amps ar e
used on t he f r esh- wat er syst em) , posi t i on 16 .
10 .

Fi t t he ni ppl e, posi t i on 17 .
11 .

Fi t t he hose bet ween t he t ank and t he t her most at housi ng ( ni ppl e 17) : 2002 = 350
mm ( 13
. 8
i n) , 2003 = 450 mm ( 17 . 7
i n) , posi t i on 18 .
12 . Fi t t he pl ugs i n t he exhaust el bow and t he cyl i nder head, posi t i ons 19 and 20 .
13 .

Fi l l t he syst em t o t he r i ght l evel
wi t h
a
mi xt ur e of f r esh wat er ( 50%
)
and ant i - f r eeze
( 50%) ,
al t emat i vel y r ust - pr ot ect i on
addi t i ve ( VP accessor y) . The f r esh- wat er syst em vol umes : 2002 = 4. 0 dm2 ( l i t r e) ( 0. 88 I mp. gal s) ( 1. 1 US gal s) ,
2003 = 5 . 5 dm 3 ( l i t r e) ( 1 . 2 I mp . gal s) ( 1
. 45 US gal s) .
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