Volvo Penta 2002 - Page 18

8 .

I nser t t he cont r ol r od t hr ough t he bl ack and i nt o t he t i mi ng
gear casi ng . I nst al l t he bear i ng bal l
( 1)
i nt o t he cont r ol r od and
push t he cont r ol r od t hr ough t he hol e i n t he cont r ol l ever ( 2) .
Fi t t he spr i ng ( 3) and scr ew on t he end ni ppl e ( 4) unt i l i t
bot t oms
( Not e! Do not use any t ool s) . Scr ew i n t he upper bol t s
( wi t h copper seal i ng washer s) t hat gui de t he cont r ol r od .
Then,
scr ew t he l ower bol t s t hat hol d t he cont r ol r od i n pl ace
i n t he engi ne bl ock . NOTE! The l ower bol t s shoul d not have
seal i ng
washer s .
Appl y
Per mat ex t o t he t hr eads . Check t hat
t he cont r ol r od moves f r eel y .
9 .
I nst al l t he oi l
pump' s gear wheel accor di ng t o t he
mar ks
( f r om t he
di sassembl y) . I nser t a
new O- r i ng i n t he t i mi ng
gear
cover . Oi l t he gear
wheel and f i t The cover
usi ng a new
seal i ng
r i ng .
2001
10 .

I nser t t he key f or t he pul l ey i n t he cr ankshaf t and i nst al l
t he pul l ey . Ti ght eni ng t or que 40 Nm ( 4, 0 kpm) ( 29 . 5
f t . I bs)
.
11 . Cl ean t he val ve l i f t er s car ef ul l y and coa t t he cont act
sur f ace agai nst t he camshaf t wi t h mol ybdenum di sul phi de
.
Oi l t he val ve gui des i n t he bl ock and i nst al l t he l i f t er s .
Cl ean t he r ol l er l i f t er s of t he f uel i nj ect i on pumps and
i nst al l t hen i n t he bl ock . Lock t he r ol l er l i f t er s wi t h scr ews
t hr ough t he bl ock af t er t he i nst al l at i on ( appl y Per mat ex t o
t he t hr eads) . Check car ef ul l y t o make sur e t hat t he l i f t er s
ar e cor r ect l y i nst al l ed and t hat t hey ar e r unni ng easi l y i n
t he gr oove
.
Regar di ng t he i nst al l at i on of t he cyl i nder head, seet he
f ol l owi ng page .
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